ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed.
ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed.

Author: SARANGI, ARABINDA

Publisher: PHI Learning Pvt. Ltd.

Published: 2016

Total Pages: 346

ISBN-13: 8120351193

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With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.

Hot Metal Production by Smelting Reduction of Iron Oxide
Hot Metal Production by Smelting Reduction of Iron Oxide

Author: AMIT CHATTERJEE

Publisher: PHI Learning Pvt. Ltd.

Published: 2014-04-03

Total Pages: 285

ISBN-13: 8120349474

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This book, in its second edition, continues to offer a comprehensive treatise on smelting reduction of iron oxide—an emerging alternative method of producing hot metal without using coke. This technique is being increasingly used for hot metal production, which has till date, been dominated by the traditional blast furnace method. Shortage of coking coal, high cost of coke and the recent enforcement of stricter environmental regulations have resulted in the advent of smelting reduction as a supplementary method of hot metal production. The book covers the details of this rapidly emerging method that holds particular relevance for countries like India, endowed with relatively large reserves of high grade iron ore but unfortunately, not matched by the availability of coking coal. The book offers an in-depth analysis of the theoretical as well as the practical aspects of smelting reduction. It begins by acquainting the readers with the current worldwide status of ironmaking, followed by the classification of the various smelting reduction processes. It then focuses on explaining the fundamentals of smelting reduction before proceeding with a critical appraisal of the various smelting reduction processes that are currently available. The future of this methodology in India and in the rest of the world is discussed in the concluding chapter. The book contains numerous illustrations to provide a clear understanding of the different processes, equipment and quality parameters relevant to smelting reduction-based ironmaking. The book is intended mainly for undergraduate and postgraduate engineering (particularly metallurgical engineering) students seeking an insight into this emerging ironmaking technology. It would also be of immense interest to researchers and technologists engaged in the subject of smelting reduction of iron oxide. A variety of chapter-end references would enable teachers and students to get acquainted with the extensive knowledge already available in this field. HIGHLIGHTS OF SECOND EDITION • Two new sections on HIsarna process and Circosmelt process have been incorporated. • New figures and tables have been used in some sections to illustrate the concepts with better clarity and give the up-to-date information. • Some references have also been added, making the text suitable for further study.

Ironmaking and Steelmaking Processes
Ironmaking and Steelmaking Processes

Author: Pasquale Cavaliere

Publisher: Springer

Published: 2016-09-02

Total Pages: 461

ISBN-13: 3319395297

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This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.

Hydrogen as a Future Energy Carrier
Hydrogen as a Future Energy Carrier

Author: Andreas Züttel

Publisher: John Wiley & Sons

Published: 2011-09-22

Total Pages: 441

ISBN-13: 352762290X

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This book fills the gap for concise but comprehensive literature on this interdisciplinary topic, involving chemical, physical, biological and engineering challenges. It provides broad coverage of the most important fields of modern hydrogen technology: hydrogen properties, production, storage, conversion to power, and applications in materials science. In so doing, the book covers all the pertinent materials classes: metal hydrides, inorganic porous solids, organic materials, and nanotubes. The authors present the entire view from fundamental research to viable devices and systems, including the latest scientific results and discoveries, practical approaches to design and engineering, as well as functioning prototypes and advanced systems.

Iron Ore
Iron Ore

Author: Liming Lu

Publisher: Woodhead Publishing

Published: 2021-12-02

Total Pages: 842

ISBN-13: 0128202270

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Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. - Provides an overall view of the entire value chain, from iron ore to metal - Includes specific information on process/stage/operation in the value chain - Discusses challenges and developments, along with future trends in the iron ore and steel industries - Incorporates new, sustainable mining techniques

Challenges and Prospects of Steelmaking Towards the Year 2050
Challenges and Prospects of Steelmaking Towards the Year 2050

Author: Lauri Holappa

Publisher: Mdpi AG

Published: 2022-01-03

Total Pages: 240

ISBN-13: 9783036527772

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The world steel industry is strongly based on coal/coke in ironmaking, resulting in huge carbon dioxide emissions corresponding to approximately 7% of the total anthropogenic CO2 emissions. As the world is experiencing a period of imminent threat owing to climate change, the steel industry is also facing a tremendous challenge in next decades. This themed issue makes a survey on the current situation of steel production, energy consumption, and CO2 emissions, as well as cross-sections of the potential methods to decrease CO2 emissions in current processes via improved energy and materials efficiency, increasing recycling, utilizing alternative energy sources, and adopting CO2 capture and storage. The current state, problems and plans in the two biggest steel producing countries, China and India are introduced. Generally contemplating, incremental improvements in current processes play a key role in rapid mitigation of specific emissions, but finally they are insufficient when striving for carbon neutral production in the long run. Then hydrogen and electrification are the apparent solutions also to iron and steel production. The book gives a holistic overview of the current situation and challenges, and an inclusive compilation of the potential technologies and solutions for the global CO2 emissions problem.

Flash Ironmaking
Flash Ironmaking

Author: H. Y. Sohn

Publisher: CRC Press

Published: 2023-03-08

Total Pages: 330

ISBN-13: 1000846946

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This book addresses the two major issues faced by the modern steel industry: CO2 emissions and energy consumption. The steel industry accounts for 6.7% of the anthropogenic CO2 emissions and consumes 6% of the total energy consumed in manufacturing. In response to these critical issues, a new technology called flash ironmaking has been developed, aimed at producing iron directly from iron ore concentrate using gaseous reductants/fuels such as natural gas or hydrogen. This ironmaking technology takes advantage of the rapid reaction rate of fine particles and bypasses the palletization process. This book discusses the principles of flash ironmaking, laboratory experiments, and design and operation of a prototype flash reactor. Provides theories and principles of ironmaking and a novel ironmaking technology Includes laboratory experiments to establish the kinetic feasibility of flash ironmaking Covers the design and operation of a prototype flash reactor as well as the design of industrial-size flash ironmaking reactors Describes various cases of flow sheet development, which forms the basis for process analysis and simulation Presents economic analysis case studies Presenting a novel technology that addresses contemporary issues facing one of the largest manufacturing industries, this book is aimed at professionals and researchers in metallurgy, materials engineering, manufacturing engineering, and related disciplines.