Concrete Overlay Field Application Program

Concrete Overlay Field Application Program

Author: James K. Cable

Publisher:

Published: 2012

Total Pages: 104

ISBN-13:

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The National Concrete Pavement Technology Center, Iowa Department of Transportation, and Federal Highway Administration set out to demonstrate and document the design and construction of portland cement concrete (PCC) overlays on two-lane roadways while maintaining two-way traffic. An 18.82 mile project was selected for 2011 construction in northeast Iowa on US 18 between Fredericksburg and West Union. This report documents planning, design, and construction of the project and lessons learned. The work included the addition of subdrains, full-depth patching, bridge approach replacement, and drainage structural repair and cleaning prior to overlay construction. The paving involved surface preparation by milling to grade and the placement of a 4.5 inch PCC overlay and 4 foot of widening to the existing pavement. In addition, the report makes recommendations on ways to improve the process for future concrete overlays.


Concrete Overlay Field Application Program

Concrete Overlay Field Application Program

Author: Gary Fick

Publisher:

Published: 2012

Total Pages: 58

ISBN-13:

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The National Concrete Pavement Technology Center (CP Tech Center) at Iowa State University conducted a four-year, multi-state concrete overlay construction program to demonstrate and document the concept and benefits of various concrete overlay applications and provide real-world lessons. Teams of CP Tech Center I FHWA experts completed 26 field site visits in 18 states and provided workshops or technical assistance on overlay projects in six additional states. The site visits included four open house demonstration projects. A report with recommendations was prepared for each of the site visits. As a result of the site visits and recommendations, concrete overlays were either constructed or scheduled for construction in nine states, and the teams provided additional advice and assistance as requested during the course of these projects. During the site visits, workshops, project planning, and construction, the teams recognized opportunities to improve concrete overlay projects for a variety of applications, and the final report includes an overview of these lessons learned. Volume I of this final report outlines the field applications program purpose, activities, and results/lessons learned. Volume II includes copies of all documents prepared during the course of the program.


Using Existing Pavement in Place and Achieving Long Life

Using Existing Pavement in Place and Achieving Long Life

Author: Newton Jackson, Jason Puccinelli, and Joe Mahoney

Publisher: Transportation Research Board

Published:

Total Pages: 300

ISBN-13: 0309274087

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This report from the second Strategic Highway Research Program (SHRP 2), which is administered by the Transportation Research Board of the National Academies, focuses on improving the ability of highway agencies to design and construct long-lasting highway projects with minimal disruption to the traveling public.


Construction of a Thin-bonded Portland Cement Concrete Overlay Using Accelerated Paving Techniques

Construction of a Thin-bonded Portland Cement Concrete Overlay Using Accelerated Paving Techniques

Author: Kenneth H. McGhee

Publisher:

Published: 1992

Total Pages: 32

ISBN-13:

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The report describes the Virginia Department of Transportations' first modern experience with the construction of thin-bonded Portland cement concrete overlays of existing concrete pavements and with the fast track mode of rigid paving. The study was conducted in cooperation with the Federal Highway Administration (FHWA) and used a paving mixture verified in an FHWA mobile laboratory. The study showed that the fast track mode will permit lane closure times as short as 48 hours. Of special interest was the finding that adequate strength of the bond between the old pavement and the overlay is not dependent on the use of a bonding grout.


Resurfacing with Portland Cement Concrete

Resurfacing with Portland Cement Concrete

Author: Ronald L. Hutchinson

Publisher: Transportation Research Board National Research

Published: 1982

Total Pages: 100

ISBN-13:

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"This synthesis report will be of special interest to pavement designers, materials engineers, and other seeking information on portland cement concrete overlays placed over both concrete and asphalt pavements. Detailed information is presented on design, construction, and performance of such overlays."--Avant-propos.


Portland Cement Concrete Resurfacing

Portland Cement Concrete Resurfacing

Author: Kenneth H. McGhee

Publisher: Transportation Research Board

Published: 1994

Total Pages: 80

ISBN-13: 9780309056625

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This synthesis report will be of special interest to pavement designers, materials engineers, and others seeking information on portland cement concrete resurfacings (overlays) placed over both portland and asphalt cement concrete pavements. Information is presented on the various practices in use for the design, material selection, and construction techniques associated with each pavement type. Additional information is provided on resurfacing experience and performance, including an Appendix cataloging more than 700 existing resurfacing projects in North America. Transportation agencies in the United States are continuing to develop pavement management systems which take an objective and structured approach to life-cycle cost analysis requirements for pavement rehabilitation project analysis. This report of the Transportation Research Board also discusses the considerations involved in the selection of technically feasible resurfacing alternatives. Based on the longitudinal experience of 375 resurfacing projects that were cataloged in 1982 and the more than 700 projects identified in 1993, much useful information on the performance characteristics of portland cement concrete resurfacing is presented.


Latex-modified Concrete Overlay Containing Type K Cement

Latex-modified Concrete Overlay Containing Type K Cement

Author: Michael M. Sprinkel

Publisher:

Published: 2005

Total Pages: 21

ISBN-13:

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Hydraulic cement concrete overlays are usually placed on bridges to reduce the infiltration of water and chloride ions and to improve skid resistance, ride quality, and surface appearance. Constructed in accordance with prescription specifications, some overlays have performed well for more than 30 years whereas others have cracked and delaminated before the overlay was opened to traffic. Shrinkage of the concrete is the most common cause of cracking in overlays. The use of Type K (expansive) cement should increase the probability that concrete overlays with minimal cracks will be constructed. This report describes the Virginia Department of Transportation's first experience with the use of Type K cement for the construction of a latex-modified concrete overlay. One lane of the overlay was constructed with traditional Type I/II cement, and the other lane with Type K cement. With the exception of the cement, the requirements for the overlays were the same. The evaluation of the overlays included measurements for slump, temperature, air content, compressive strength, permeability to chloride ion, shrinkage, and bond strength. As expected, the shrinkage of the concrete containing Type K cement was much less than that of the concrete containing Type I/II cement. Other properties were similar. The use of Type K cement is estimated to increase the cost of the concrete approximately 2.6 percent, or about $1/yd2 for an overlay 1.5 in thick. This is much less than the cost to seal the shrinkage cracks in an overlay: $10/yd2. Greater savings can also come from the longer service life of a crack-free overlay. To gain more experience, the Virginia Department of Transportation should construct additional latex-modified concrete overlays using Type K cement.


Bonded Cement-Based Material Overlays for the Repair, the Lining or the Strengthening of Slabs or Pavements

Bonded Cement-Based Material Overlays for the Repair, the Lining or the Strengthening of Slabs or Pavements

Author: BenoƮt Bissonnette

Publisher: Springer Science & Business Media

Published: 2011-03-16

Total Pages: 197

ISBN-13: 9400712391

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Among different approaches that can be considered for concrete rehabilitation, bonded overlays are often the most economical alternative. The primary purpose of overlays is to extend the life of the candidate structures, either by restoring the quality and integrity of the surface and/or the re-establishing or improving the load-carrying capacity. Nevertheless, the durability of bonded overlay systems still draws concerns in the technical community because of bond sustainability problems encountered in a number of cases. At this time, there is still no accepted design approach or methodology that can warrant the practitioner a successful outcome of the repair. This State-of-Art report summarizes the findings with respect to all aspects involved in the overlaying process.