Guidelines for Inherently Safer Chemical Processes

Guidelines for Inherently Safer Chemical Processes

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2019-10-16

Total Pages: 388

ISBN-13: 1119529220

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Since the publication of the second edition several United States jurisdictions have mandated consideration of inherently safer design for certain facilities. Notable examples are the inherently safer technology (IST) review requirement in the New Jersey Toxic Chemical Prevention Act (TCPA), and the Inherently Safer Systems Analysis (ISSA) required by the Contra Costa County (California) Industrial Safety Ordinance. More recently, similar requirements have been proposed at the U.S. Federal level in the pending EPA Risk Management Plan (RMP) revisions. Since the concept of inherently safer design applies globally, with its origins in the United Kingdom, the book will apply globally. The new edition builds on the same philosophy as the first two editions, but further clarifies the concept with recent research, practitioner observations, added examples and industry methods, and discussions of security and regulatory issues. Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. The main goal of this book is to help guide the future state of chemical process evolution by illustrating and emphasizing the merits of integrating inherently safer design process-related research, development, and design into a comprehensive process that balances safety, capital, and environmental concerns throughout the life cycle of the process. It discusses strategies of how to: substitute more benign chemicals at the development stage, minimize risk in the transportation of chemicals, use safer processing methods at the manufacturing stage, and decommission a manufacturing plant so that what is left behind does not endanger the public or environment.


Guidelines for Inherently Safer Chemical Processes

Guidelines for Inherently Safer Chemical Processes

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2019-10-11

Total Pages: 531

ISBN-13: 1119529204

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Since the publication of the second edition several United States jurisdictions have mandated consideration of inherently safer design for certain facilities. Notable examples are the inherently safer technology (IST) review requirement in the New Jersey Toxic Chemical Prevention Act (TCPA), and the Inherently Safer Systems Analysis (ISSA) required by the Contra Costa County (California) Industrial Safety Ordinance. More recently, similar requirements have been proposed at the U.S. Federal level in the pending EPA Risk Management Plan (RMP) revisions. Since the concept of inherently safer design applies globally, with its origins in the United Kingdom, the book will apply globally. The new edition builds on the same philosophy as the first two editions, but further clarifies the concept with recent research, practitioner observations, added examples and industry methods, and discussions of security and regulatory issues. Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. The main goal of this book is to help guide the future state of chemical process evolution by illustrating and emphasizing the merits of integrating inherently safer design process-related research, development, and design into a comprehensive process that balances safety, capital, and environmental concerns throughout the life cycle of the process. It discusses strategies of how to: substitute more benign chemicals at the development stage, minimize risk in the transportation of chemicals, use safer processing methods at the manufacturing stage, and decommission a manufacturing plant so that what is left behind does not endanger the public or environment.


Inherently Safer Chemical Processes

Inherently Safer Chemical Processes

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2010-08-13

Total Pages: 431

ISBN-13: 0470925183

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Inherently Safer Chemical Processes presents a holistic approach to making the development, manufacture, and use of chemicals safer. It discusses strategies for substituting more benign chemicals at the development stage, minimizing risk in the transportation of chemicals, using safer processing methods at the manufacturing stage, and decommissioning a manufacturing plant. Since the publication of the original concept book in 1996, there have been many developments on the concept of inherent safety. This new edition provides the latest knowledge so that engineers can derive maximum benefit from inherent safety.


Guidelines for Safe Automation of Chemical Processes

Guidelines for Safe Automation of Chemical Processes

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2017-01-06

Total Pages: 604

ISBN-13: 1119352134

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This book provides designers and operators of chemical process facilities with a general philosophy and approach to safe automation, including independent layers of safety. An expanded edition, this book includes a revision of original concepts as well as chapters that address new topics such as use of wireless automation and Safety Instrumented Systems. This book also provides an extensive bibliography to related publications and topic-specific information.


Process Plants

Process Plants

Author: Trevor A. Kletz

Publisher: CRC Press

Published: 2010-05-17

Total Pages: 386

ISBN-13: 1439804567

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How far will an ounce of prevention really go? While the answer to that question may never be truly known, Process Plants: A Handbook for Inherently Safer Design, Second Edition takes us several steps closer. The book demonstrates not just the importance of prevention, but the importance of designing with prevention in mind. It emphasizes the role


Guidelines for Risk Based Process Safety

Guidelines for Risk Based Process Safety

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2011-11-30

Total Pages: 759

ISBN-13: 111820963X

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Guidelines for Risk Based Process Safety provides guidelines for industries that manufacture, consume, or handle chemicals, by focusing on new ways to design, correct, or improve process safety management practices. This new framework for thinking about process safety builds upon the original process safety management ideas published in the early 1990s, integrates industry lessons learned over the intervening years, utilizes applicable "total quality" principles (i.e., plan, do, check, act), and organizes it in a way that will be useful to all organizations - even those with relatively lower hazard activities - throughout the life-cycle of a company.


Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis

Guidelines for Initiating Events and Independent Protection Layers in Layer of Protection Analysis

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2015-02-03

Total Pages: 384

ISBN-13: 1118948718

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The book is a guide for Layers of Protection Analysis (LOPA)practitioners. It explains the onion skin modeland in particular, how it relates to the use of LOPA and the needfor non-safety instrumented independent protection layers. Itprovides specific guidance on Independent Protection Layers (IPLs)that are not Safety Instrumented Systems (SIS). Using theLOPA methodology, companies typically take credit for riskreductions accomplished through non-SIS alternatives; i.e.administrative procedures, equipment design, etc. Itaddresses issues such as how to ensure the effectiveness andmaintain reliability for administrative controls or“inherently safer, passive” concepts. This book will address how the fields of Human ReliabilityAnalysis, Fault Tree Analysis, Inherent Safety, Audits andAssessments, Maintenance, and Emergency Response relate to LOPA andSIS. The book will separate IPL’s into categories such as thefollowing: Inherent Safety eliminates a scenario or fundamentally reduces a hazard Preventive/Proactive prevents initiating event from occurring such as enhancedmaintenance Preventive/Active stops chain of events after initiating event occurs but beforean incident has occurred such as high level in a tank shutting offthe pump. Mitigation (active or passive) minimizes impact once an incident has occurred such as closingblock valves once LEL is detected in the dike (active) or the dikepreventing contamination of groundwater (passive).


Guidelines for Safe and Reliable Instrumented Protective Systems

Guidelines for Safe and Reliable Instrumented Protective Systems

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2011-11-16

Total Pages: 315

ISBN-13: 1118209699

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This book explains the decision-making processes for the management of instrumented protective systems (IPS) throughout a project's life cycle. It uses the new IEC 61511 standard as a basis for the work processes used to achieve safe and reliable process operation. By walking the reader through a project's life cycle, engineering, maintenance, and operations, the information allows users to easily focus on their responsibilities and duties. Using this approach, the book is useful as a primer, guidelines reference, and resource manual. Examples provide the added "real-world" experience applications.


Guidelines for Process Safety During the Transient Operating Mode

Guidelines for Process Safety During the Transient Operating Mode

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2021-01-27

Total Pages: 288

ISBN-13: 1119529158

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Prevent operational incidents and reduce risks with an essential CCPS guide You can help your company reduce its operating risks by learning how to effectively manage transient operations and avoid major incidents. Startups and shutdowns, known as transient operations, can be high-risk periods for manufacturing facilities. Guidelines for Process Safety During Transient Operations offers useful guidance in preparing for the safe startup and shutdown of chemical processes. With an understanding of the risks involved, you can work proactively to prevent fatalities, serious injuries, reduced productivity, and costly damage. This essential guide for plants provides clear examples of how to anticipate and avoid major issues. The book examines safe shutdown procedures in the event of an emergency. You will also gain direction on how to resume operations safely after an unexpected shutdown. The book supports anyone tasked with regulating and overseeing chemical plants and procedures, whether you are an engineer, manager, or government professional. Minimize operating risks through the effective management of transient operations Establish safe start-up and shutdown procedures for chemical processes Be ready to safely shut down processes in the event of an emergency Learn from real world examples of start-up or shutdown incidents Review procedures and engineering controls that help prevent or reduce the effects of incidents involving transient operations Guidelines for Process Safety comes to you from The Center for Chemical Process Safety (CCPS), which offers advanced thinking in the critical area of process safety. The organization develops technology and management practices for companies seeking to reduce hazards within the chemical and petrochemical industries.


Guidelines for Integrating Process Safety into Engineering Projects

Guidelines for Integrating Process Safety into Engineering Projects

Author: CCPS (Center for Chemical Process Safety)

Publisher: John Wiley & Sons

Published: 2018-12-11

Total Pages: 432

ISBN-13: 1118795075

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There is much industry guidance on implementing engineering projects and a similar amount of guidance on Process Safety Management (PSM). However, there is a gap in transferring the key deliverables from the engineering group to the operations group, where PSM is implemented. This book provides the engineering and process safety deliverables for each project phase along with the impacts to the project budget, timeline and the safety and operability of the delivered equipment.