This book covers recent developments in practically all spheres of mechanical engineering related to different kinds of gears and transmissions. Topics treated range from fundamental research to the advanced applications of gears in various practical fields, prospects of manufacturing development, results and trends of numerical and experimental research of gears, new approaches to gear design and aspects of their optimization synthesis.
Annotation Rakhit wants other engineers to avoid the considerable trouble he had understanding the art of gear heat treatment when he first embarked on a career in gear design and manufacturing. He explains how heat treating and gears made of some kinds of steel gives the gears high geometric accuracy, but can also distort them and raise the cost of manufacturing, so a gear engineer needs to excel in manufacturing, lubrication, life and failure analysis, and machine design as well as design. He presents a case history of each successful gear heat treatment process that provide information on the quality of gear that can be expected with the proper control of material and processes. Annotation copyrighted by Book News Inc., Portland, OR
This outstanding reference provides the complete range of practical and theoretical information - with over 250 detailed illustartions, fugures and table- needed to design, manufacture and operate reliable, efficient gear drive systems, emphasizing parallel shaft and planetary units with spur and helical gearing.
Understanding how gears are formed and how they interact or ‘mesh’ with each other is essential when designing equipment that uses gears or gear trains. The way in which gear teeth are formed and how they mesh is determined by their geometry and kinematics, which is the topic of this book. Gears and Gear Drives provides the reader with comprehensive coverage of gears and gear drives. Spur, helical, bevel, worm and planetary gears are all covered, with consideration given to their classification, geometry, kinematics, accuracy control, load capacity and manufacturing. Cylindrical gear geometry is the basis for dealing with any gear drives, so this is covered in detail. Key features: Contains hundreds of 2D and 3D figures to illustrate all types of gears and gear drives, including planetary and worm gears Includes fundamental derivations and explanations of formulae Enables the reader to know how to carry out accuracy control and load capacity checks for any gear drive Includes directions for the practical design of gears and gear drives Covers DIN and ISO standards in the area Gears and Gear Drives is a comprehensive reference for gears and gear drive professionals and graduate students in mechanical engineering departments and covers everything important to know how to design, control and manufacture gear drives.
This book is dedicated to engineers those who work in the field of gear design, gear production and gear application. The following is understood by "engineers" in the wide sense of the word, namely those involved in design, those who have to study machining methods, those who have who are responsible for overseeing gear production processes and gear tooling specialists. In the following pages, some achievements by the authors along with some of old notions have been brought together, that is things which are already known to many readers but that in any case may be useful to "newcomers". There is also some other updated information which may be useful to those who are not new to the trade. This book should in part be informative while at the same time they should also form a kind of pocket handbook.
Over the last several decades, gearing development has focused on improvements in materials, manufacturing technology and tooling, thermal treatment, and coatings and lubricants. In contrast, gear design methods have remained frozen in time, as the vast majority of gears are designed with standard tooth proportions. This over-standardization significantly limits the potential performance of custom gear drives, especially in demanding aerospace or automotive applications. Direct Gear Design introduces an alternate gear design approach to maximize gear drive performance in custom gear applications. Developed by the author, the Direct Gear Design® method has been successfully implemented in a wide variety of custom gear transmissions over the past 30 years. The results are maximized gear drive performance, increased transmission load capacity and efficiency, and reduced size and weight. This book explains the method clearly, making it easy to apply to actual gear design. Describes the origin and theoretical foundations of the Direct Gear Design approach as well as some of its applications—and its limits Details the optimization techniques and the specifics of Direct Gear Design Discusses how this approach can be used with asymmetric gears to further improve performance Describes tolerance selection, manufacturing technologies, and measurement methods of custom gears Compares Direct Gear Design with traditional gear design from both an analytical and an experimental perspective Illustrates the applicability and benefits of this gear design approach with implementation examples Written by an engineer for engineers, this book presents a unique alternative to traditional gear design. It inspires readers to explore ways of improving gear transmission performance in custom gear applications, from higher transmission load capacity, efficiency, and reliability to lower size, weight, and cost.
Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. - Describes the machining systems, main components, and working procedures with the help of diagrams and photos. - Demonstrates the mechanisms and capabilities of new methods. - Shows improvements to a range of gear manufacturing and finishing technologies. - Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.
All of the critical technical aspects of gear materials technology are addressed in this new reference work. Gear Materials, Properties, and Manufacture is intended for gear metallurgists and materials specialists, manufacturing engineers, lubrication technologists, and analysts concerned with gear failures who seek a better understanding of gear performance and gear life. This volume complements other gear texts that emphasize the design, geometry, and theory of gears. The coverage begins with an overview of the various types of gears used, important gear terminology, applied stresses and strength requirements associated with gears, and lubrication and wear. This is followed by in-depth treatment of metallic (ferrous and nonferrous alloys) and plastic gear materials. Emphasis is on the properties of carburized steels, the material of choice for high-performance power transmission gearing.
