Fundamentals of Plastics Thermoforming

Fundamentals of Plastics Thermoforming

Author: Peter Klein

Publisher: Springer Nature

Published: 2022-06-01

Total Pages: 83

ISBN-13: 3031023927

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The process of heating and reshaping plastics sheet and film materials has been in use since the beginning of the plastics industry. This process is known as thermoforming. Today this process is used for industrial products including signage, housings, and hot tubs. It also produces much of the packaging in use today including blister packs, egg cartons, and food storage containers. This process has many advantages over other methods of producing these products, but it has some limitations. This book has a twofold purpose. It is designed to be used as a text book for a course on thermoforming. It is also intended to be an application guide for professionals in the field of thermoforming including manufacturing, process and quality engineers, and managers. This book is focused on process application rather than theory. It refers to real products and processes with the intent of understanding the real issues faced in this industry. In addition to materials and processes, part and tool design are covered. Quality control is critical to any operation and this is also covered in this text. Two areas of focus in today's industry include Lean operations and environmental issues. Both of these topics are also included. Table of Contents: Introduction / Plastics Materials / Thermoforming Process Overview / The Forming Process / Part Design Mold / Tool Design / Quality Control Issues / Lean Operations / Environmental Issues


Fundamentals of Plastics Thermoforming

Fundamentals of Plastics Thermoforming

Author: Peter Klein

Publisher: Morgan & Claypool Publishers

Published: 2009

Total Pages: 98

ISBN-13: 1598298844

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The process of heating and reshaping plastics sheet and film materials has been in use since the beginning of the plastics industry. This process is known as thermoforming. Today this process is used for industrial products including signage, housings, and hot tubs. It also produces much of the packaging in use today including blister packs, egg cartons, and food storage containers. This process has many advantages over other methods of producing these products, but it has some limitations. This book has a twofold purpose. It is designed to be used as a text book for a course on thermoforming. It is also intended to be an application guide for professionals in the field of thermoforming including manufacturing, process and quality engineers, and managers. This book is focused on process application rather than theory. It refers to real products and processes with the intent of understanding the real issues faced in this industry. In addition to materials and processes, part and tool design are covered. Quality control is critical to any operation and this is also covered in this text. Two areas of focus in today's industry include Lean operations and environmental issues. Both of these topics are also included. Table of Contents: Introduction / Plastics Materials / Thermoforming Process Overview / The Forming Process / Part Design Mold / Tool Design / Quality Control Issues / Lean Operations / Environmental Issues


Thermoforming

Thermoforming

Author: Peter Schwarzmann

Publisher:

Published: 2018-12-10

Total Pages: 495

ISBN-13: 9781569907085

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Thermoforming is an area of plastics processing with especially high growth, applying to both production of technical parts as well as for packaging. In the area of plastics packaging, thermoforming is unrivaled as a processing method. This popular and unparalleled book has been substantially extended and revised in its second edition. New topics include thermoforming tools, decoration in thermoforming, and energy usage in thermoforming. In addition to the thermoplastic materials, all procedural steps of thermoforming as well as the essential machine types and fundamentals of making tools and molds are described comprehensively and illustrated with practical examples. This is a practical manual for both beginners and experienced professionals, based on a well-proven teaching program employed in training courses, with detailed descriptions of the principles and processes of thermoforming. It provides an introduction to the topic for students, as well as the fundamental knowledge for deeper treatment of specific problems for working engineers and technicians with practical field experience.


Thermoforming of Single and Multilayer Laminates

Thermoforming of Single and Multilayer Laminates

Author: Syed Ali Ashter

Publisher: William Andrew

Published: 2013-11-07

Total Pages: 345

ISBN-13: 1455731862

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Thermoforming of Single and Multilayer Laminates explains the fundamentals of lamination and plastics thermoforming technologies along with current and new developments. It focuses on properties and thermoforming mechanics of plastic films and in particular single and multilayered laminates, including barrier films. For environmental and economic reasons, laminates are becoming increasingly important as a replacement for solid sheets and paint finishes in many industries, including transportation, packaging, and construction. Yet the processes of film formability during the extensive deformation and elevated temperatures experienced in conventional processing technologies, such as thermoforming, are poorly understood by most engineers. This book covers production processes, such as extrusion, calendaring, and casting, as well as mechanical and impact testing methods. It also describes how testing protocols developed for metals can be leveraged for plastic films and laminates, and includes a thorough discussion on methods for performing optical strain analysis. Applications in transportation vehicles and packaging, including packaging for food, medical and electronics applications, sports equipment, and household appliances, are discussed. Safety, recycling and environmental aspects of thermoforming and its products complete the book. First comprehensive source of information and hands-on guide for the thermoforming of multilayered laminates Covers applications across such sectors as automotive, packaging, home goods, and construction Introduces new testing methods leveraging protocols used for metals


Introduction to Plastics Engineering

Introduction to Plastics Engineering

Author: Vijay K. Stokes

Publisher: John Wiley & Sons

Published: 2020-04-02

Total Pages: 1749

ISBN-13: 1119536529

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The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.


Polypropylene

Polypropylene

Author: Clive Maier

Publisher: William Andrew

Published: 1998-04-15

Total Pages: 456

ISBN-13: 0815518714

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Polypropylene: The Definitive User's Guide and Databook presents in a single volume a panoramic and up-to-the-minute user's guide for today's most important thermoplastic. The book examines every aspectùscience, technology, engineering, properties, design, processing, applicationsùof the continuing development and use of polypropylene. The unique treatment means that specialists can not only find what they want but for the first time can relate to and understand the needs and requirements of others in the product development chain. The entire work is underpinned by very extensive collections of property data that allow the reader to put the information to real industrial and commercial use. Despite the preeminence and unrivaled versatility of polypropylene as a thermoplastic material to manufacture, relatively few books have been devoted to its study. Polypropylene: The Definitive User's Guide and Databook not only fills the gap but breaks new ground in doing so.Polypropylene is the most popular thermoplastic in use today, and still one of the fastest growing. Polypropylene: The Definitive User's Guide and Databook is the complete workbook and reference resource for all those who work with the material. Its comprehensive scope uniquely caters to polymer scientists, plastics engineers, processing technologists, product designers, machinery and mold makers, product managers, end users, researchers and students alike.


Basics of Troubleshooting in Plastics Processing

Basics of Troubleshooting in Plastics Processing

Author: Muralisrinivasan Natamai Subramanian

Publisher: John Wiley & Sons

Published: 2011-04-20

Total Pages: 269

ISBN-13: 1118071719

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The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading


Handbook of Plastic Processes

Handbook of Plastic Processes

Author: Charles A. Harper

Publisher: John Wiley & Sons

Published: 2006-05-26

Total Pages: 755

ISBN-13: 0471786578

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An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.


Plastics Materials and Processes

Plastics Materials and Processes

Author: Charles A. Harper

Publisher: John Wiley & Sons

Published: 2003-10-10

Total Pages: 1008

ISBN-13: 0471459208

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Plastics Materials and Processes: A Concise Encyclopedia is a resource for anyone with an interest in plastic materials and processes, from seasoned professionals to laypeople. Arranged in alphabetical order, it clearly explains all of the materials and processes as well as their major application areas and usages. Plastics Materials and Processes: A Concise Encyclopedia: Discusses and describes applications and practical uses of the materials and processes. Clear definitions and sufficient depth to satisfy the information seekers needs


Plastics Engineering

Plastics Engineering

Author: R. J Crawford

Publisher: Butterworth-Heinemann

Published: 2020-01-24

Total Pages: 640

ISBN-13: 0081007094

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Plastics Engineering, Fourth Edition, presents basic essentials on the properties and processing behaviour of plastics and composites. The book gives engineers and technologists a sound understanding of basic principles without the introduction of unduly complex levels of mathematics or chemistry. Early chapters discuss the types of plastics currently available and describe how designers select a plastic for a particular application. Later chapters guide the reader through the mechanical behaviour of materials, along with a detailed analysis of their major processing techniques and principles. All techniques are illustrated with numerous worked examples within each chapter, with further problems provided at the end.This updated edition has been thoroughly revised to reflect major changes in plastic materials and their processing techniques that have occurred since the previous edition. The plastics and processing techniques addressed within the book have been comprehensively updated to reflect current materials and technologies, with new worked examples and problems also included.