Applied Metal Forming

Applied Metal Forming

Author: Henry S. Valberg

Publisher: Cambridge University Press

Published: 2010-03-31

Total Pages: 477

ISBN-13: 1316175413

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Applied Metal Forming: Including FEM Analysis describes metal forming theory and how experimental techniques can be used to study any metal forming operation with great accuracy. For each primary class of processes, such as forging, rolling, extrusion, wiredrawing, and sheet-metal forming, it explains how FEA (Finite Element Analysis) can be applied with great precision to characterize the forming condition and in this way optimize the processes. FEA has made it possible to build very realistic FEM-models of any metal forming process, including complex three-dimensional forming operations, in which complex products are shaped by complex dies. Thus, using FEA it is now possible to visualize any metal forming process and to study strain, stresses, and other forming conditions inside the parts being manufactured as they develop throughout the process.


Ductility and Formability of Metals

Ductility and Formability of Metals

Author: Giovanni Straffelini

Publisher: Elsevier

Published: 2023-03-23

Total Pages: 446

ISBN-13: 0323996779

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Ductility and Formability of Metals: A Metallurgical Engineering Perspective uses metallurgical, mechanical and physical principles and concepts to explain ductility while emphasizing the influence of material microstructure on damage mechanisms. Focusing on steel, aluminum, copper, titanium and magnesium alloys, the book examines the strain hardening behaviors of these metals and alloys, the influence of strain rate and temperature, and ductile fracture mechanics. Hot plastic deformation is covered with special consideration given to its interplay with recrystallization phenomena. Other phenomena such as Dynamic Strain Ageing (DSA) and Adiabatic Shear Banding (ASB) are discussed, and metal working applications such as forging, extrusion and machining are included throughout. Methods for control of ductile cracks in metal parts resulting from rolling, forging, extrusion, drawing, and sheet metal forming are also outlined. - Provides an overview on the plastic deformation behavior and ductile fracture of steel, aluminum, copper, titanium and magnesium alloys - Illustrates the influence of microstructure on yield behavior, strain hardening of metals, and the influence of strain rate and temperature - Covers the role of the strain hardening coefficient (n), strain rate index (m), Dynamic Strain Ageing (DSA), and Adiabatic Shear Banding (ASB) - Metalworking applications are provided throughout, including forging, rolling, extrusion, wire drawing, sheet metal forming and machining


Formability of Metallic Materials

Formability of Metallic Materials

Author: D. Banabic

Publisher: Springer Science & Business Media

Published: 2013-04-17

Total Pages: 345

ISBN-13: 3662040131

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After a brief introduction into crystal plasticity,the fun- damentals of crystallographic textures and plastic anisotro- py, a main topic of this book, are outlined. A large chapter is devoted to formability testing both for bulk metal and sheet metal forming. For the first time testing methods for plastic anisotropy of round bars and tubes are included. A profound survey is given of literature about yield criteria for anisotropic materials up to most recent developments and the calculation of forming limits of anisotropic sheet me- tal. Other chapters are concerned with properties of workpieces after metal forming as well as the fundamentals of the theory of plasticity and finite element simulation of metal forming processes. The book is completed by a collection of tables of international standards for formability testing and of flow curves of metals which are most commonly used in metal forming. It is addressed both to university and industrial readers.


Materials Forming and Machining

Materials Forming and Machining

Author: J. Paulo Davim

Publisher: Woodhead Publishing

Published: 2015-10-20

Total Pages: 203

ISBN-13: 085709484X

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Materials Forming and Machining: Research and Development publishes refereed, high quality articles with a special emphasis on research and development in forming materials, machining, and its applications. A large family of manufacturing processes are now involved in material formation, with plastic deformation and other techniques commonly used to change the shape of a workpiece. Materials forming techniques discussed in the book include extrusion, forging, rolling, drawing, sheet metal forming, microforming, hydroforming, thermoforming, and incremental forming, among others. In addition, traditional machining, non-traditional machining, abrasive machining, hard part machining, high speed machining, high efficiency machining, and micromachining are also explored, proving that forming technologies and machining can be applied to a wide variety of materials. - Presents the family of manufacturing processes involved in material formation - Includes traditional and non-traditional machining methods - Consists of high-quality refereed articles by researchers from leading institutions - Places special emphasis on research and development in forming materials and machining and its applications


Unit Manufacturing Processes

Unit Manufacturing Processes

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.


Thermo-Mechanical Processing of Metallic Materials

Thermo-Mechanical Processing of Metallic Materials

Author: Bert Verlinden

Publisher: Elsevier

Published: 2007-06-07

Total Pages: 551

ISBN-13: 0080544487

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Thermo-Mechanical Processing of Metallic Materials describes the science and technology behind modern thermo-mechanical processing (TMP), including detailed descriptions of successful examples of its application in the industry. This graduate-level introductory resource aims to fill the gap between two scientific approaches and illustrate their successful linkage by the use of suitable modern case studies. The book is divided into three key sections focusing on the basics of metallic materials processing. The first section covers the microstructural science base of the subject, including the microstructure determined mechanical properties of metals. The second section deals with the current mechanical technology of plastic forming of metals. The concluding section demonstrates the interaction of the first two disciplines in a series of case studies of successful current TMP processing and looks ahead to possible new developments in the field. This text is designed for use by graduate students coming into the field, for a graduate course textbook, and for Materials and Mechanical Engineers working in this area in the industry. * Covers both physical metallurgy and metals processing* Links basic science to real everyday applications* Written by four internationally-known experts in the field