External Corrosion and Corrosion Control of Buried Water Mains

External Corrosion and Corrosion Control of Buried Water Mains

Author: Andrew E. Romer

Publisher: American Water Works Association

Published: 2004

Total Pages: 188

ISBN-13: 9781583213476

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Water utilities often do not know the specific cause of external corrosion observed on their water mains, and consequently, the chosen preventative measure may not work effectively. Historically, these choices are based on data from other industries (e.g., gas and oil) and may not be suitable for the water industry. Corrosion of metallic pipes can be caused by a variety of mechanisms, each of which requires a different solution. Determining which corrosion mechanism is at work is not a simple matter, because the resulting pipe damage looks similar for all of them. The failure to properly identify corrosion sources may produce prevention systems that are ineffective or do not last. For example, it is not effective to install an anode bag on a main that has a bacteriological corrosion problem. Similarly, an anode bag installed to reduce corrosion caused by a stray impressed current would be quickly used up and would provide only short-term protection. Much recent research on corrosion has focused on internal corrosion, primarily related to water-quality issues, such as lead and copper control and red water. This project will examine external corrosion, which affects the structural integrity of the pipe and makes it vulnerable to leaks and breakage. After identifying the causes of external corrosion, the study will find economical solutions for each type of corrosion and verify them through field trials.


Review of the Bureau of Reclamation's Corrosion Prevention Standards for Ductile Iron Pipe

Review of the Bureau of Reclamation's Corrosion Prevention Standards for Ductile Iron Pipe

Author: National Research Council

Publisher: National Academies Press

Published: 2009-11-19

Total Pages: 186

ISBN-13: 0309147883

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Ductile iron pipe (DIP) was introduced about 50 years ago as a more economical and better-performing product for water transmission and distribution. As with iron or steel pipes, DIP is subject to corrosion, the rate of which depends on the environment in which the pipe is placed. Corrosion mitigation protocols are employed to slow the corrosion process to an acceptable rate for the application. When to use corrosion mitigation systems, and which system, depends on the corrosivity of the soils in which the pipeline is buried. The Bureau of Reclamation's specification for DIP in highly corrosive soil has been contested by some as an overly stringent requirement, necessitating the pipe to be modified from its as-manufactured state and thereby adding unnecessary cost to a pipeline system. This book evaluates the specifications in question and presents findings and recommendations. Specifically, the authoring committee answers the following questions: Does polyethylene encasement with cathodic protection work on ductile iron pipe installed in highly corrosive soils? Will polyethylene encasement and cathodic protection reliably provide a minimum service life of 50 years? What possible alternative corrosion mitigation methods for DIP would provide a service life of 50 years?


Corrosion Control for Offshore Structures

Corrosion Control for Offshore Structures

Author: Ramesh Singh

Publisher: Gulf Professional Publishing

Published: 2014-08-12

Total Pages: 254

ISBN-13: 0124046908

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A variable game changer for those companies operating in hostile, corrosive marine environments, Corrosion Control for Offshore Structures provides critical corrosion control tips and techniques that will prolong structural life while saving millions in cost. In this book, Ramesh Singh explains the ABCs of prolonging structural life of platforms and pipelines while reducing cost and decreasing the risk of failure. Corrosion Control for Offshore Structures places major emphasis on the popular use of cathodic protection (CP) combined with high efficiency coating to prevent subsea corrosion. This reference begins with the fundamental science of corrosion and structures and then moves on to cover more advanced topics such as cathodic protection, coating as corrosion prevention using mill applied coatings, field applications, and the advantages and limitations of some common coating systems. In addition, the author provides expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard and Test Methods. Packed with tables, charts and case studies, Corrosion Control for Offshore Structures is a valuable guide to offshore corrosion control both in terms of its theory and application. - Prolong the structural life of your offshore platforms and pipelines - Understand critical topics such as cathodic protection and coating as corrosion prevention with mill applied coatings - Gain expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard Test Methods.


Underground Pipeline Corrosion

Underground Pipeline Corrosion

Author: Mark Orazem

Publisher: Elsevier

Published: 2014-02-17

Total Pages: 343

ISBN-13: 0857099264

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Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, numerical simulations for cathodic protection of pipelines, and use of corrosion inhibitors in managing corrosion in underground pipelines. The methods described in part two for detecting corrosion in underground pipelines include: magnetic flux leakage, close interval potential surveys (CIS/CIPS), Pearson surveys, in-line inspection, and use of both electrochemical and optical probes. While the emphasis is on pipelines transporting fossil fuels, the concepts apply as well to metallic pipes for delivery of water and other liquids. Underground Pipeline Corrosion is a comprehensive resource for corrosion, materials, chemical, petroleum, and civil engineers constructing or managing both onshore and offshore pipeline assets; professionals in steel and coating companies; and academic researchers and professors with an interest in corrosion and pipeline engineering. - Reviews the causes and considers the detection and prevention of corrosion to underground pipes - Addresses a lack of current, readily available information on the subject - Case studies demonstrate how corrosion is managed in the underground pipeline industry


Corrosion Control in the Oil and Gas Industry

Corrosion Control in the Oil and Gas Industry

Author: Sankara Papavinasam

Publisher: Gulf Professional Publishing

Published: 2018-11-13

Total Pages: 1020

ISBN-13: 9780128100431

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The effect of corrosion in the oil industry leads to the failure of parts. This failure results in shutting down the plant to clean the facility. The annual cost of corrosion to the oil and gas industry in the United States alone is estimated at $27 billion (According to NACE International)-leading some to estimate the global annual cost to the oil and gas industry as exceeding $60 billion. In addition, corrosion commonly causes serious environmental problems, such as spills and releases. An essential resource for all those who are involved in the corrosion management of oil and gas infrastructure, Corrosion Control in the Oil and Gas Industry provides engineers and designers with the tools and methods to design and implement comprehensive corrosion-management programs for oil and gas infrastructures. The book addresses all segments of the industry, including production, transmission, storage, refining and distribution. Selects cost-effective methods to control corrosion Quantitatively measures and estimates corrosion rates Treats oil and gas infrastructures as systems in order to avoid the impacts that changes to one segment if a corrosion management program may have on others Provides a gateway to more than 1,000 industry best practices and international standards


Drinking Water Distribution Systems

Drinking Water Distribution Systems

Author: National Research Council

Publisher: National Academies Press

Published: 2007-01-22

Total Pages: 405

ISBN-13: 0309103061

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Protecting and maintaining water distributions systems is crucial to ensuring high quality drinking water. Distribution systems-consisting of pipes, pumps, valves, storage tanks, reservoirs, meters, fittings, and other hydraulic appurtenances-carry drinking water from a centralized treatment plant or well supplies to consumers' taps. Spanning almost 1 million miles in the United States, distribution systems represent the vast majority of physical infrastructure for water supplies, and thus constitute the primary management challenge from both an operational and public health standpoint. Recent data on waterborne disease outbreaks suggest that distribution systems remain a source of contamination that has yet to be fully addressed. This report evaluates approaches for risk characterization and recent data, and it identifies a variety of strategies that could be considered to reduce the risks posed by water-quality deteriorating events in distribution systems. Particular attention is given to backflow events via cross connections, the potential for contamination of the distribution system during construction and repair activities, maintenance of storage facilities, and the role of premise plumbing in public health risk. The report also identifies advances in detection, monitoring and modeling, analytical methods, and research and development opportunities that will enable the water supply industry to further reduce risks associated with drinking water distribution systems.


Steel Corrosion and Degradation of its Mechanical Properties

Steel Corrosion and Degradation of its Mechanical Properties

Author: Chun-Qing Li

Publisher: CRC Press

Published: 2021-09-19

Total Pages: 238

ISBN-13: 1000437035

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This book presents the state-of-the-art-knowledge on corrosion of steel, cast iron and ductile iron with a focus on corrosion-induced degradation of their mechanical properties. The information presented in the book is largely derived from the most current research on the effect of corrosion on degradation of mechanical properties. The book covers the basics of steel corrosion, including that of cast iron and ductile iron, that are not well covered in most literature. Models for corrosion-induced degradation of mechanical properties are presented in the book with a view to wider applications. The knowledge presented in the book can be used to prevent corrosion-induced failures of corrosion-affected structures, offering enormous benefits to the industry, business, society and community. Key strengths of the book are that it can be employed by a variety of users for different purposes in designing and assessing corrosion-affected structures, and that the knowledge and techniques presented in the book can be easily applied by users in dealing with corrosion-affected structures, and the uniqueness in examining the corrosion effect on degradation of various mechanical properties. Wtih examples of practical applications, the book is particularly useful for all stakeholders involved in steel manufacturing and construction, including engineering students, academicians, researchers, practitioners and asset managers.