This book introduces the materials and traditional processes involved in the manufacturing industry. It discusses the properties and application of different engineering materials as well as the performance of failure tests. The book lists both destructible and non-destructible processes in detail. The design associated with each manufacturing processes, such Casting, Forming, Welding and Machining, are also covered.
The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process parameters such as gating and riser design for casting, feeds, and more.
A practical guide to materials and manufacturing concepts and applicationsWritten in a straightforward, conversational style, this comprehensive textbook offers a hands-on introduction to materials science and manufacturing techniques. You will explore metallic and nonmetallic materials, their properties and applications, and how products are made from them, including traditional, additive, and advanced manufacturing methods. Materials and Manufacturing: An Introduction to How They Work and Why It Matters starts off by explaining materials science fundamentals and progresses to outline manufacturing processes in the order in which they are often employed. Coverage includes:•Metallic materials and processing•Nonmetallic materials and processing•Practical considerations in materials and manufacturing•Material structure, identification, and application•Compositional and property-based classification•Mechanical, thermal, and environmental concepts•Methods of testing materials•Sawing, broaching, filing, and abrasive machining•Milling, turning, boring, and hole making operations•Cohesive assembly through heat and chemical welding•Mechanical and adhesive assembly and finishing operations•The benefits and roles of additive and advanced manufacturing
This comprehensive, up-to-date text has balance coverage of the fundamentals of materials and processes, its analytical approaches, and its applications in manufacturing engineering.
Manufacturing Techniques for Materials: Engineering and Engineered provides a cohesive and comprehensive overview of the following: (i) prevailing and emerging trends, (ii) emerging developments and related technology, and (iii) potential for the commercialization of techniques specific to manufacturing of materials. The first half of the book provides the interested reader with detailed chapters specific to the manufacturing of emerging materials, such as additive manufacturing, with a valued emphasis on the science, technology, and potentially viable practices specific to the manufacturing technique used. This section also attempts to discuss in a lucid and easily understandable manner the specific advantages and limitations of each technique and goes on to highlight all of the potentially viable and emerging technological applications. The second half of this archival volume focuses on a wide spectrum of conventional techniques currently available and being used in the manufacturing of both materials and resultant products. Manufacturing Techniques for Materials is an invaluable tool for a cross-section of readers including engineers, researchers, technologists, students at both the graduate level and undergraduate level, and even entrepreneurs.
Responding to the need for an integrated approach in manufacturing engineering oriented toward practical problem solving, this updated second edition describes a process morphology based on fundamental elements that can be applied to all manufacturing methods - providing a framework for classifying processes into major families with a common theoretical foundation. This work presents time-saving summaries of the various processing methods in data sheet form - permitting quick surveys for the production of specific components.;Delineating the actual level of computer applications in manufacturing, this work: creates the basis for synthesizing process development, tool and die design, and the design of production machinery; details the product life-cycle approach in manufacturing, emphasizing environmental, occupational health and resource impact consequences; introduces process planning and scheduling as an important part of industrial manufacturing; contains a completely revised and expanded section on ceramics and composites; furnishes new information on welding arc formation and maintenance; addresses the issue of industrial safety; and discusses progress in non-conventional processes such as laser processing, layer manufacturing, electrical discharge, electron beam, abrasive jet, ultrasonic and eltrochemical machining.;Revealing how manufacturing methods are adapted in industry practices, this work is intended for use by students of manufacturing engineering, industrial engineering and engineering design; and also for use as a self-study guide by manufacturing, mechanical, materials, industrial and design engineers.
This book discusses advanced materials and manufacturing processes with insights and overviews on tribology, automation, mechanical, biomedical, and aerospace engineering, as well as the optimization of industrial applications. The book explores the different types of composite materials while reporting on the design considerations and applications of each. Offering an overview of futuristic research areas, the book examines various engineering optimization and multi-criteria decision-making techniques and introduces a specific control framework used in analyzing processes. The book includes problem analyses and solving skills and covers different types of composite materials, their design considerations, and applications. This book is an informational resource for advanced undergraduate and graduate students, researchers, scholars, and field professionals, providing an update on the current advancements in the field of manufacturing processes.
This new edition textbook provides comprehensive knowledge and insight into various aspects of manufacturing technology, processes, materials, tooling, and equipment. Its main objective is to introduce the grand spectrum of manufacturing technology to individuals who will be involved in the design and manufacturing of finished products and to provide them with basic information on manufacturing technologies. Manufacturing Technology: Materials, Processes, and Equipment, Second Edition, is written in a descriptive manner, where the emphasis is on the fundamentals of the process, its capabilities, typical applications, advantages, and limitations. Mathematical modeling and equations are used only when they enhance the basic understanding of the material dealt with. The book is a fundamental textbook that covers all the manufacturing processes, materials, and equipment used to convert the raw materials to a final product. It presents the materials used in manufacturing processes and covers the heat treatment processes, smelting of metals, and other technological processes such as casting, forming, powder metallurgy, joining processes, and surface technology. Manufacturing processes for polymers, ceramics, and composites are also covered. The book also covers surface technology, fundamentals of traditional and nontraditional machining processes, numerical control of machine tools, industrial robots and hexapods, additive manufacturing, and industry 4.0 technologies. The book is written specifically for undergraduates in industrial, manufacturing, mechanical, and materials engineering disciplines of the second to fourth levels to cover complete courses of manufacturing technology taught in engineering colleges and institutions all over the world. It also covers the needs of production and manufacturing engineers and technologists participating in related industries where it is expected to be part of their professional library. Additionally, the book can be used by students in other disciplines concerned with design and manufacturing, such as automotive and aerospace engineering.
