This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.This book will enable the reader to:* Specify and design the loop requirements for a plant using PID control* Identify and apply the essential building blocks in automatic control* Apply the procedures for open and closed loop tuning* Tune control loops with significant dead-times* Demonstrate a clear understanding of analog process control and how to tune analog loops* Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field·A practical focus on the optimization of process and plant·Readers develop professional competencies, not just theoretical knowledge·Reduce dead-time with loop tuning techniques
Introduction to Process Control, Third Edition continues to provide a bridge between traditional and modern views of process control by blending conventional topics with a broader perspective of integrated process operation, control, and information systems. Updated and expanded throughout, this third edition addresses issues highly relevant to today’s teaching of process control: Discusses smart manufacturing, new data preprocessing techniques, and machine learning and artificial intelligence concepts that are part of current smart manufacturing decisions Includes extensive references to guide the reader to the resources needed to solve modeling, classification, and monitoring problems Introduces the link between process optimization and process control (optimizing control), including the effect of disturbances on the optimal plant operation, the concepts of steady-state and dynamic back-off as ways to quantify the economic benefits of control, and how to determine an optimal transition policy during a planned production change Incorporates an introduction to the modern architectures of industrial computer control systems with real case studies and applications to pilot-scale operations Analyzes the expanded role of process control in modern manufacturing, including model-centric technologies and integrated control systems Integrates data processing/reconciliation and intelligent monitoring in the overall control system architecture Drawing on the authors’ combined 60 years of teaching experiences, this classroom-tested text is designed for chemical engineering students but is also suitable for industrial practitioners who need to understand key concepts of process control and how to implement them. The text offers a comprehensive pedagogical approach to reinforce learning and presents a concept first followed by an example, allowing students to grasp theoretical concepts in a practical manner and uses the same problem in each chapter, culminating in a complete control design strategy. A vast number of exercises throughout ensure readers are supported in their learning and comprehension. Downloadable MATLAB® toolboxes for process control education as well as the main simulation examples from the book offer a user-friendly software environment for interactively studying the examples in the text. These can be downloaded from the publisher’s website. Solutions manual is available for qualifying professors from the publisher.
Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.
This book is a comprehensive introduction to the vast and important field of control systems. The text introduces the theory of automatic control and its applications to the chemical process industries with emphasis on topics that are of use to the process control engineers and specialists. It also covers the advanced control strategies and its practical implementation with an excellent balance of theoretical concepts and engineering practice.
This book surveys methods, problems, and tools used in process control engineering. Its scope has been purposely made broad in order to permit an overall view of this subject. This book is intended both for interested nonspecialists who wish to become acquainted with the discipline of process control engineering and for process control engineers, who should find it helpful in identifying individual tasks and organizing them into a coherent whole. A central concern of this treatment is to arrive at a consistent and comprehensive way of thinking about process control engineering and to show how the several specialities can be organically fitted into this total view.
Instrumentation in Process Control details the elements of transducers utilized in doing various measurements. The book also deals with the problems in data gathering from physical processes. The text also examines the different schemes of relaying or showing the data and compares the many ways by which data could be processed. The first chapter opens with an introduction to the study; it then proceeds to talk about primary measurements and notes the importance of selecting the transducer, having precision in measurements, and having a properly designed system. This chapter also presents various tips with regards to a better measurement and data handling. Chapter 2 is about interpreting a transducer's performance, while the next several chapters revolve around measurements. Measurements discussed include those for temperature, pressure, liquid density, displacement, and flow. The book highlights in Chapter 8 the tachometry and provides in Chapters 9 and 10 the lessons on analogue-to-digital conversions. The last three chapters are reserved for computing corrections, data transmission, and digital control techniques, including the fundamentals of these concepts. The text is a great reference and beneficial for students, teachers, researchers, and casual readers, as the book offers a wide information on instrumentation.
This book gives readers an understanding and appreciation of some of the theories behind control system elements and operations--without advanced math or calculus. It also presents some of the practical details of how elements of a control system are designed and operated--without the benefit of on-the-job experience. Chapter topics include process control; analog and digital signal conditioning; thermal, mechanical, and optical sensors; controller principles; and control loop characteristics. For those in the industry who will need to design the elements of a control system from a practical, working perspective, and comprehend how these elements affect overall system operation and tuning.
Quantitative Process Control Theory explains how to solve industrial system problems using a novel control system design theory. This easy-to-use theory does not require designers to choose a weighting function and enables the controllers to be designed or tuned for quantitative engineering performance indices such as overshoot.In each chapter, a s
Components and Instruments for Distributed Control Systems provides a conceptual framework for organizing the elements of the distributed system for integration of the many diverse information processing, decision-making, and control functions that are involved in a total plant control. With the enormous progress in micro-electronics that has taken place over the past years, intelligent instruments can now be created that integrate processing once reserved for calculators. This book notes that the development of distributed micro-computing systems is linked to this progress, and their use in industry and in service areas is becoming more and more widespread. This text also emphasizes that great progress has also been made in the design of sensors and other components in the automatic control chain. This book is a useful reference for students and individuals studying instrument development and its use in distributed control.
A Real- Time Approach to Process Control provides the reader with both a theoretical and practical introduction to this increasingly important approach. Assuming no prior knowledge of the subject, this text introduces all of the applied fundamentals of process control from instrumentation to process dynamics, PID loops and tuning, to distillation, multi-loop and plant-wide control. In addition, readers come away with a working knowledge of the three most popular dynamic simulation packages. The text carefully balances theory and practice by offering readings and lecture materials along with hands-on workshops that provide a 'virtual' process on which to experiment and from which to learn modern, real time control strategy development. As well as a general updating of the book specific changes include: A new section on boiler control in the chapter on common control loops A major rewrite of the chapters on distillation column control and multiple single-loop control schemes The addition of new figures throughout the text Workshop instructions will be altered to suit the latest versions of HYSYS, ASPEN and DYNSIM simulation software A new solutions manual for the workshop problems
