Developments in Refractories for Plasma Technology
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Published: 1985
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DOWNLOAD EBOOKPotential operational problems and associated refractory problems encountered in dc transferred-arc plasma furnaces are discussed, and reference is made to the methods by which they were overcome in pilot-scale furnaces. As many of these problems are common to ac open-bath furnaces, they can be remedied by the use of existing technology, for instance by the introduction of water cooling to minimize erosion of the sidewalls. This cooling can be extended further to facilitate the formation of a protective layer of frozen slag or unreacted feed material at the side walls, which effectively separates the refractory from the molten metal and slag in the bath. However, owing to the nature of the energy-transfer mechanism in the dc transferred-arc furnace, particular care is needed in the design of the hearth and the roof of the furnace, and this requires a significant engineering input. The use of special composite refractories containing graphite or metallic phases are discussed in this context.