Cutting Room Management in Apparel Manufacturing

Cutting Room Management in Apparel Manufacturing

Author: Dr. Prabir Jana, Mausmi Ambastha

Publisher: Apparel Resources Pvt. Ltd.

Published: 2020-01-01

Total Pages: 102

ISBN-13:

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Cutting-Sewing-Finishing is the common terminology used for the overall process that takes place in any organisation manufacturing garments via the industrial way. The cutting room or cutting department is the place where all the pre-sewing activities like spreading, cutting, bundling, ticketing, fusing, and embroidery are conducted before the cut components are sent to the sewing department. In a garment factory, cutting department is pivotal from the point of view of controlling the material utilisation, considering the fact that material constitutes 60% of the manufacturing cost. Although the labour cost component in spreading and cutting is very less in comparison to sewing, the process involves material conversion which is irreversible, and hence, it is profoundly significant. Like any other department, the technology used and the processes being followed are the two most important parameters of cutting room. This multi-author book is an honest attempt on our part to cover all the cutting room processes in detail to unravel the relevance of material utilisation for garment manufacturing and thus provide an essential guide for cutting room managers and executives. These processes act as the tipping point for a garment factory where even a minor wastage or saving done in the fabric being used can have a major impact on the order margins. Besides, they lay the foundation for the garments’ quality and hence become all the more important.


Automation in Garment Manufacturing

Automation in Garment Manufacturing

Author: Rajkishore Nayak

Publisher: Woodhead Publishing

Published: 2017-11-10

Total Pages: 428

ISBN-13: 0081011334

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Automation in Garment Manufacturing provides systematic and comprehensive insights into this multifaceted process. Chapters cover the role of automation in design and product development, including color matching, fabric inspection, 3D body scanning, computer-aided design and prototyping. Part Two covers automation in garment production, from handling, spreading and cutting, through to finishing and pressing techniques. Final chapters discuss advanced tools for assessing productivity in manufacturing, logistics and supply-chain management. This book is a key resource for all those engaged in textile and apparel development and production, and is also ideal for academics engaged in research on textile science and technology. - Delivers theoretical and practical guidance on automated processes that benefit anyone developing or manufacturing textile products - Offers a range of perspectives on manufacturing from an international team of authors - Provides systematic and comprehensive coverage of the topic, from fabric construction, through product development, to current and potential applications


Apparel Manufacturing Technology

Apparel Manufacturing Technology

Author: T. Karthik

Publisher: CRC Press

Published: 2016-08-05

Total Pages: 503

ISBN-13: 1498763766

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This book aims to provide a broad conceptual and theoretical perspective of apparel manufacturing process starting from raw material selection to packaging and dispatch of goods. Further, engineering practices followed in an apparel industry for production planning and control, line balancing, implementation of industrial engineering concepts in apparel manufacturing, merchandising activities and garment costing have been included, and they will serve as a foundation for future apparel professionals. The book addresses the technical aspects in each section of garment manufacturing process with considered quality aspects. This book also covers the production planning process and production balancing activities. It addresses the technical aspects in each section of garment manufacturing process and quality aspects to be considered in each process. Garment engineering questions each process/operation of the total work content and can reduce the work content and increase profitability by using innovative methods of construction and technology. This book covers the production planning process, production balancing activities, and application of industrial engineering concepts in garment engineering. Further, the merchandising activities and garment costing procedures will deal with some practical examples. This book is primarily intended for textile technology and fashion technology students in universities and colleges, researchers, industrialists and academicians, as well as professionals in the apparel and textile industry.


Industrial Cutting of Textile Materials

Industrial Cutting of Textile Materials

Author: Ineta Vilumsone-Nemes

Publisher: Woodhead Publishing

Published: 2018-03-13

Total Pages: 0

ISBN-13: 9780081021224

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Industrial Cutting of Textile Materials, Second Edition, is a comprehensive guide to cutting room operations, offering step-by-step information on processes, technologies and best practice. This new edition is updated to present the latest advances in automated cutting technology, including advanced spreading methods and machines, advanced knife cutting systems, and pattern matching methods processing garment, home and technical textiles. Drawing on her extensive practical experience, the author begins by reviewing initial steps, such as unloading, sorting and quality control of materials, before discussing subsequent operations, including lay planning and marker making, manual and automated spreading and cutting, fusing of cut components, and final work operations such as sorting cut components for further joining. The book also covers manual and advanced automated marker making, spreading and cutting methods for more intricate fabrics, such as striped fabrics and fabrics with check, motif and border patterns, narrow lace and fabrics with pile. With essential information on cutting room operations and best practice, this book provides engineers, technologists and managers with the knowledge they need to maximize accuracy and efficiency, to control production processes effectively, and to improve product quality. The book also enables academics and students engaged in the field of textile and clothing technology to gain a solid understanding of cutting room procedures.


Garment Manufacturing Technology

Garment Manufacturing Technology

Author: Rajkishore Nayak

Publisher: Elsevier

Published: 2015-05-26

Total Pages: 503

ISBN-13: 1782422390

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Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. - Provides an insiders look at garment manufacturing from design and production to finishing and quality control - Discusses necessary information on product development, production planning, and material selection - Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction - Explores garment finishing, quality control, and care labelling


Textile Calculation

Textile Calculation

Author: R. Chattopadhyay

Publisher: Elsevier

Published: 2023-06-13

Total Pages: 396

ISBN-13: 0323990428

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Textile Calculation: Fibre to Finished Garment provides detailed explanations of standard numerical calculations used at different stages of garment production, including spinning, weaving, processing, garmenting and testing. At every stage, from fiber production to garment manufacturing, textile production involves the selection of fibers or filaments, yarns, machines and process parameters. The calculations involved in this work relate to requirements of machines in the process line, estimations of process parameters, process characteristics, and machine efficiency, all of which must be objective and backed by sound theory.Drawing on extensive industry experience, this book gathers these numerical problems from across the supply chain to provide best practice and appropriate solutions. With its comprehensive coverage of all parts of the textile production cycle, this book is essential reading for those preparing to enter the textile industry, as well as an invaluable reference for professionals and researchers. - Provides a complete overview of the manufacturing process of yarns and garments, as well as introductory material on the building elements of garments - Includes detailed descriptions of industry testing methods for yarns, fibers and garments - Explains calculation methodologies from across the textile production process


Optimizing Decision Making in the Apparel Supply Chain Using Artificial Intelligence (AI)

Optimizing Decision Making in the Apparel Supply Chain Using Artificial Intelligence (AI)

Author: Calvin Wong

Publisher: Elsevier

Published: 2013-01-24

Total Pages: 250

ISBN-13: 0857097849

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Practitioners in apparel manufacturing and retailing enterprises in the fashion industry, ranging from senior to front line management, constantly face complex and critical decisions. There has been growing interest in the use of artificial intelligence (AI) techniques to enhance this process, and a number of AI techniques have already been successfully applied to apparel production and retailing. Optimizing decision making in the apparel supply chain using artificial intelligence (AI): From production to retail provides detailed coverage of these techniques, outlining how they are used to assist decision makers in tackling key supply chain problems. Key decision points in the apparel supply chain and the fundamentals of artificial intelligence techniques are the focus of the opening chapters, before the book proceeds to discuss the use of neural networks, genetic algorithms, fuzzy set theory and extreme learning machines for intelligent sales forecasting and intelligent product cross-selling systems. - Helps the reader gain an understanding of the key decision points in the apparel supply chain - Discusses the fundamentals of artificial intelligence techniques for apparel management techniques - Considers the use of neural networks in selecting the location of apparel manufacturing plants


Guide to men's tailoring, Volume 2

Guide to men's tailoring, Volume 2

Author: Sven Jungclaus

Publisher: BoD – Books on Demand

Published: 2021-03-25

Total Pages: 142

ISBN-13: 3752622881

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Step by step to a handmade men's jacket. Hundreds of steps and thousands of hand stitches are necessary before you hold a finished men's jacket in your hands. The trick is to follow the correct order of the individual steps and combine traditional and modern processing methods. As in the first volume of our men's tailoring books, "How to make shirts, trousers, and vests", step-by-step instructions in this book with numerous photos and drawings lead safely through the fittings to the finished garment. Detailed explanations ensure that you always keep an overview. This book is intended for advanced users with a few years of sewing practice. But even beginners can make use of the know-how of individual chapters. The way to the finished jacket is not short - but with the help of the tips and tricks from master tailor Sven Jungclaus and a little practice, first sewing successes can be achieved quickly ...


Industrial Cutting of Textile Materials

Industrial Cutting of Textile Materials

Author: Ineta Vilumsone-Nemes

Publisher: Woodhead Publishing

Published: 2018-03-09

Total Pages: 314

ISBN-13: 0081021232

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Industrial Cutting of Textile Materials, Second Edition, is a comprehensive guide to cutting room operations, offering step-by-step information on processes, technologies and best practice. This new edition is updated to present the latest advances in automated cutting technology, including advanced spreading methods and machines, advanced knife cutting systems, and pattern matching methods processing garment, home and technical textiles. Drawing on her extensive practical experience, the author begins by reviewing initial steps, such as unloading, sorting and quality control of materials, before discussing subsequent operations, including lay planning and marker making, manual and automated spreading and cutting, fusing of cut components, and final work operations such as sorting cut components for further joining. The book also covers manual and advanced automated marker making, spreading and cutting methods for more intricate fabrics, such as striped fabrics and fabrics with check, motif and border patterns, narrow lace and fabrics with pile. With essential information on cutting room operations and best practice, this book provides engineers, technologists and managers with the knowledge they need to maximize accuracy and efficiency, to control production processes effectively, and to improve product quality. The book also enables academics and students engaged in the field of textile and clothing technology to gain a solid understanding of cutting room procedures. - Provides production managers, technologists, and other manufacturing specialists of textile goods the knowledge they need in order to increase raw material utilization and with it reduce productions costs, maximise cutting process efficiency, control production processes effectively, and improve ready product quality - Describes spreading and cutting of garment, home and technical textiles - Includes guidance on best practice dealing with intricate fabrics - Enables readers to benefit from the latest advances in automated textile cutting technologies