Condition Monitoring, Troubleshooting and Reliability in Rotating Machinery

Condition Monitoring, Troubleshooting and Reliability in Rotating Machinery

Author: Robert X. Perez

Publisher: John Wiley & Sons

Published: 2023-05-03

Total Pages: 452

ISBN-13: 1119631602

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ROTATING MACHINERY This third volume in a broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating Machinery Fundamentals and Advances represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, etc., that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and others. The goal of the “Advances in Rotating Machinery” book series is to provide industry practicioners a time-saving means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series covers industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Readers will find a good mix of theory and sage experience throughout this book series. Whether for the veteran engineer, a new hire, technician, or other industry professional, this is a must-have for any library. This outstanding new vcolume includes: Machinery monitoring concepts and best practices Optimizing Lubrication and Lubricant Analysis Machinery troubleshooting Reliability improvement ideas Professional development advice


Maintenance, Reliability and Troubleshooting in Rotating Machinery

Maintenance, Reliability and Troubleshooting in Rotating Machinery

Author: Robert X. Perez

Publisher: John Wiley & Sons

Published: 2022-06-21

Total Pages: 386

ISBN-13: 1119631645

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Maintenance, Reliability and Troubleshooting in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Volume one began the series by focusing on design and analysis. Volume two continues the series by covering important machinery reliability concepts and offering practical reliability improvement ideas. Best-in-class production facilities require exceptional machinery reliability performance. In this volume, exceptional machinery reliability is defined as the ability of critical rotating machines to consistently perform as designed, without degradation or failure, until their next scheduled overhaul. Readers will find this volume chock-full of practical ideas they can use to improve the reliability and efficiency of their machinery. Maintenance, Reliability and Troubleshooting in Rotating Machinery covers, among many other topics: General machinery reliablity advice Understanding failure data Design audits and improvement ideas Maintenace best practices Analyzing failures


5. Forsthoffer's Rotating Equipment Handbooks

5. Forsthoffer's Rotating Equipment Handbooks

Author: William E. Forsthoffer

Publisher: Elsevier

Published: 2005-12-16

Total Pages: 501

ISBN-13: 0080949363

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Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material 'from scratch'. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a 'wrong fit' and a costly reliability problem. Forsthoffer's Rotating Equipment Handbooks: Reliability Optimization through Component Condition Monitoring and Root Cause Analysis details the effective method of component condition monitoring for use as both a predictive maintenance and root cause analysis tool. It also details the major failure causes, the author's proven root cause analysis procedure with exercises and case histories, installation, pre-commissioning planning, functional testing and commissioning, preventive maintenance strategies and more. Forsthoffer's Rotating Equipment Handbooks: Reliability Optimization through Component Condition Monitoring and Root Cause Analysis is the last title in the five volume set. The volumes are: 1. Fundamentals of Rotaing Equipment; 2. Pumps; 3. Compressors; 4. Auxiliary Systems; 5. Reliability Optimization through Component Condition Monitoring and Root Cause Analysis'. Part of a five volume set which is the distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East A practical book written in a succinct style and well-illustrated throughout


Troubleshooting Rotating Machinery

Troubleshooting Rotating Machinery

Author: Robert X. Perez

Publisher: John Wiley & Sons

Published: 2016-08-30

Total Pages: 384

ISBN-13: 1119294401

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Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.


Rotating Machineries

Rotating Machineries

Author: Shaharin Anwar Sulaiman

Publisher: Springer

Published: 2018-09-25

Total Pages: 110

ISBN-13: 9811323577

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This book discusses the maintenance aspect of rotating machines, which it addresses through a collection of contributions. Sharing the “hands-on” views of experienced engineers on the aspect of maintenance for rotating machines, it offers a valuable reference guide for practicing engineers in the related industries, providing them a glimpse of some of the most common problems associated with rotating machines and equipment in the field, and helping them achieve maximum performance efficiency and high machine availability.


Forsthoffer’s Component Condition Monitoring

Forsthoffer’s Component Condition Monitoring

Author: Michael Forsthoffer

Publisher: Butterworth-Heinemann

Published: 2018-11-16

Total Pages: 204

ISBN-13: 0128097728

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Forsthoffer's Component Conditioning Monitoring Handbook is dedicated to the condition monitoring of all rotating equipment. It describes the Forsthoffer Associates method of Component Condition Monitoring (CCM) and gives the reader detailed instructions on what to monitor for each component type. The author’s easy and approachable style makes this a very practical reference for any level of technical background. This represents the latest addition to a set that includes volumes on 1. Fundamentals of Rotating Equipment; 2. Pumps; 3. Compressors; 4. Auxiliary Systems; 5. Reliability Optimization through Component Condition Monitoring and Root Cause Analysis'. Contains separate chapters that address each of the 5 major components of all rotating machinery Covers what parameters must be monitored when action is required to prevent unplanned shutdown Describes how to use specific spreadsheets for condition monitoring tasks that can be downloaded from a companion website


Practical Machinery Vibration Analysis and Predictive Maintenance

Practical Machinery Vibration Analysis and Predictive Maintenance

Author: Paresh Girdhar

Publisher: Newnes

Published: 2004

Total Pages: 255

ISBN-13: 9780750662758

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Machinery Vibration Analysis and Predictive Maintenance provides a detailed examination of the detection, location and diagnosis of faults in rotating and reciprocating machinery using vibration analysis. The basics and underlying physics of vibration signals are first examined. The acquisition and processing of signals is then reviewed followed by a discussion of machinery fault diagnosis using vibration analysis. Hereafter the important issue of rectifying faults that have been identified using vibration analysis is covered. The book also covers the other techniques of predictive maintenance such as oil and particle analysis, ultrasound and infrared thermography. The latest approaches and equipment used together with the latest techniques in vibration analysis emerging from current research are also highlighted. 1. Understand the basics of vibration measurement 2. Apply vibration analysis for different machinery faults 3. Diagnose machinery-related problems with vibration analysis techniques


More Best Practices for Rotating Equipment

More Best Practices for Rotating Equipment

Author: Michael S. Forsthoffer

Publisher: Butterworth-Heinemann

Published: 2017-02-06

Total Pages: 638

ISBN-13: 0128114096

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More Best Practices for Rotating Equipment follows Forsthoffer’s multi-volume Rotating Equipment Handbooks, addressing the latest best practices in industrial rotating machinery and also including a comprehensive treatment of the basics for reference. The author’s famous troubleshooting approach teaches the reader proven methodologies for installation, operation, and maintenance of equipment, and covers all phases of work with rotating equipment. Reliability optimization is also addressed for the first time. The book is ideal for engineers working in the design, installation, operation, and maintenance of power machinery. It is also an essential source of information for postgraduate students and researchers of mechanical and industrial engineering. Presents 200 new best practices for rotating equipment Offers an easy-to-use reference, with each chapter addressing a different type of equipment Covers all phases of work with rotating equipment, from pre-commissioning through maintenance