Knowledge of CNC programming using software packages, programmable machine control and computer aided inspection are essential for the effective operation of CNC machines. This book focuses on CNC machine tools. It highlights the training requirements of technicians and engineers in tools manufacturing.
This is a comprehensive textbook catering for BTEC students at NIII and Higher National levels, advanced City and Guilds courses, and the early years of degree courses. It is also ideal for use in industrial retraining and post-experience programmes.
Computer Numerical Control is a new introduction to the field, and covers the operation and programming of the latest equipment. It is clearly written and well illustrated for the student or professional operator/programmer. Some of the many important features include an interesting history of the NC/CNC field, coverage of both mill and lathe programming, presentation of the latest in carbide cutting tools, integration of key ISO 9000 and related statistical process control information, review of essential math as needed, good coverage of turning centers to help the reader understand the machine environment, and balanced approach to EDM covers both operation and programming. Also enclosed is a disk that simulates machine movement in response to various operating codes.
Offers instruction in manufacturing engineering management strategies to help the student optimize future manufacturing processes and procedures. This edition includes innovations that have changed management's approach toward the uses of manufacturing engineering within the business continuum.
Primarily intended as a textbook for the undergraduate students of aeronautical, automobile, civil, industrial, mechanical, mechatronics and production, it provides a comprehensive coverage of all the technical aspects related to CAD/CAM. Organized in 26 chapters, the textbook covers interactive computer graphics, CAD, finite element analysis, numerical control, computer numerical control, manual part programming, computer-aided part programming, direct numerical control, adaptive control systems, group technology, computer-aided process planning, computer-aided planning of resources for manufacturing, computer-aided quality control, industrial robots, flexible manufacturing systems, cellular manufacturing, lean manufacturing and computer integrated manufacturing. Each chapter begins with objectives and ends with descriptive and multiple-choice questions. Besides students, this book would be of immense value to practicing engineers and professionals who are interested in the CAD/CAM technology and its applications to design and manufacturing. KEY FEATURES : Many innovative illustrations Case studies Question bank at the end of each chapter Good number of worked out examples Extensive and carefully selected references
Before the introduction of automatic machines and automation, industrial manufacturing of machines and their parts for the key industries were made though manually operated machines. Due to this, manufacturers could not make complex profiles or shapes with high accuracy. As a result, the production rate tended to be slow, production costs were very high, rejection rates were high and manufacturers often could not complete tasks on time.Industry was boosted by the introduction of the semi-automatic manufacturing machine, known as the NC machine, which was introduced in the 1950’s at the Massachusetts Institute of Technology in the USA. After these NC machine started to be used, typical profiles and complex shapes could get produced more readily, which in turn lead to an improved production rate with higher accuracy.Thereafter, in the 1970’s, an even larger revolutionary change was introduced to manufacturing, namely the use of the CNC machine (Computer Numerical Control). Since then, CNC has become the dominant production method in most manufacturing industries, including automotive, aviation, defence, oil and gas, medical, electronics industry, and the optical industry. Basics of CNC Programming describes how to design CNC programs, and what cutting parameters are required to make a good manufacturing program. The authors explain about cutting parameters in CNC machines, such as cutting feed, depth of cut, rpm, cutting speed etc., and they also explain the G codes and M codes which are common to CNC. The skill-set of CNC program writing is covered, as well as how to cut material during different operations like straight turning, step turning, taper turning, drilling, chamfering, radius profile, profile turning etc. In so doing, the authors cover the level of CNC programming from basic to industrial format. Drawings and CNC programs to practice on are also included for the reader.
Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.
The impact of the technology of Computer-Aided Design and Manufacturing in automobile engineering, marine engineering and aerospace engineering has been tremendous. Using computers in manufacturing is receiving particular prominence as industries seek to improve product quality, increase productivity and to reduce inventory costs. Therefore, the emphasis has been attributed to the subject of CAD and its integration with CAM. Designed as a textbook for the undergraduate students of mechanical engineering, production engineering and industrial engineering, it provides a description of both the hardware and software of CAD/CAM systems. The Coverage Includes Principles of interactive computer graphics Wireframe, surface and solid modelling Finite element modelling and analysis NC part programming and computer-aided part programming Machine vision systems Robot technology and automated guided vehicles Flexible manufacturing systems Computer integrated manufacturing Artificial intelligence and expert systems Communication systems in manufacturing PEDAGOGICAL FEATURES CNC program examples and APT program examples Review questions at the end of every chapter A comprehensive Glossary A Question Bank at the end of the chapters