Challenges and Advances in Welding and Joining Magnesium Alloy to Steel

Challenges and Advances in Welding and Joining Magnesium Alloy to Steel

Author: Shamsu Tukur Tukur Auwal

Publisher:

Published: 2019

Total Pages: 0

ISBN-13:

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Hybrid structures built using Mg/steel are expected to have an increasing impact on the future developments of the manufacturing sector, especially where lightweight structures are required in order to reduce fuel consumption, greenhouse gases and improve efficiency of energy-converting systems. To this end, there is a pressing need for a joining technology to produce effective and low-cost dissimilar Mg/steel joints. Joining of these materials has always been a challenging task for researchers, due to the wide discrepancies in physical properties and lack of metallurgical compatibilities that make the welding process difficult. Based on the existing literature, a successful joint between magnesium alloys and steel can be achieved by inserting an interlayer at the interface or mutual diffusion of alloying elements from the base metal (BM). Thus, intermetallic phases (IMCs) or solid solutions between Mg and the interlayer and also the interlayer and Fe formed at the interface. However, the interfacial bonding achieved and the joints performance depend significantly on the intermediate phase. This paper reviewed the research and progress in the area of joining of Mg alloys to various grades of steel by variety of welding processes, with focus on the techniques used to control the morphology and existence state of intermediate phase and improving the mechanical properties.


Welding and Joining of Magnesium Alloys

Welding and Joining of Magnesium Alloys

Author: L Liu

Publisher: Woodhead Publishing

Published: 2010-10-28

Total Pages: 0

ISBN-13: 9781845696924

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Due to the wide application of magnesium alloys in metals manufacturing, it is very important to employ a reliable method of joining these reactive metals together and to other alloys. Welding and joining of magnesium alloys provides a detailed review of both established and new techniques for magnesium alloy welding and their characteristics, limitations and applications. Part one covers general issues in magnesium welding and joining, such as welding materials, metallurgy and the joining of magnesium alloys to other metals such as aluminium and steel. The corrosion and protection of magnesium alloy welds are also discussed. In part two particular welding and joining techniques are reviewed, with chapters covering such topics as inert gas welding, metal inert gas welding and laser welding, as well as soldering, mechanical joining and adhesive bonding. The application of newer techniques to magnesium alloys, such as hybrid laser-arc welding, activating flux tungsten inert gas welding and friction stir, is also discussed. With its distinguished editor and expert team of contributors, Welding and joining of magnesium alloys is a comprehensive reference for producers of primary magnesium and those using magnesium alloys in the welding, automotive and other such industries, as well as academic researchers in metallurgy and materials science.


Welding and Joining of Magnesium Alloys

Welding and Joining of Magnesium Alloys

Author: L Liu

Publisher: Elsevier

Published: 2010-10-28

Total Pages: 409

ISBN-13: 0857090429

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Due to the wide application of magnesium alloys in metals manufacturing, it is very important to employ a reliable method of joining these reactive metals together and to other alloys. Welding and joining of magnesium alloys provides a detailed review of both established and new techniques for magnesium alloy welding and their characteristics, limitations and applications. Part one covers general issues in magnesium welding and joining, such as welding materials, metallurgy and the joining of magnesium alloys to other metals such as aluminium and steel. The corrosion and protection of magnesium alloy welds are also discussed. In part two particular welding and joining techniques are reviewed, with chapters covering such topics as inert gas welding, metal inert gas welding and laser welding, as well as soldering, mechanical joining and adhesive bonding. The application of newer techniques to magnesium alloys, such as hybrid laser-arc welding, activating flux tungsten inert gas welding and friction stir, is also discussed. With its distinguished editor and expert team of contributors, Welding and joining of magnesium alloys is a comprehensive reference for producers of primary magnesium and those using magnesium alloys in the welding, automotive and other such industries, as well as academic researchers in metallurgy and materials science. Provides a detailed review of both established and new techniques for magnesium alloys welding and their characteristics, limitations and applications Both the weldability of magnesium alloys and weldability to other metals is assessed as well as the preparation required for welding featuring surface treatment Particular welding and joining technologies are explored in detail with particular chapters examining hybrid laser-arc welding, laser welding and resistance spot welding


Welding, Joining and Coating of Metallic Materials

Welding, Joining and Coating of Metallic Materials

Author: Michael Zinigrad

Publisher: MDPI

Published: 2020-12-29

Total Pages: 294

ISBN-13: 3039367269

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This book is a collection of state-of-the-art research works in the field of materials science. Specifically, the works deal with issues related to the welding, joining and coating of metallic materials. These methods are known as main processes in the field of metallurgy, and are usually applied in order to solve complex problems of joining metals or the fabrication of metallic surfaces with required properties and performance. The focus of this book is on metals such as aluminum, magnesium, titanium, various types of steel, intermetallics and shape memory alloys. These scientific works address microstructural evaluation, as well as the performance of the produced joints and coatings. Scientists from all over the globe have presented novel advances and possible solutions for metallic materials joints and coatings for applications in the automotive, aerospace, chemical and medical industries, among others.


Dissimilar Welding and Joining of Magnesium Alloys

Dissimilar Welding and Joining of Magnesium Alloys

Author: Kavian Omar Cooke

Publisher:

Published: 2022

Total Pages: 0

ISBN-13:

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The growing concerns regarding fuel consumption within the aerospace and transportation industries make the development of fuel-efficient systems a significant engineering challenge. Currently, materials are selected because of their abilities to satisfy engineering demands for good thermal conductivity, strength-to-weight ratio, and tensile strength. These properties make magnesium an excellent option for various industrial or biomedical applications, given that is the lightest structural metal available. The utilization of magnesium alloys, however, requires suitable welding and joining processes that minimizes microstructural changes while maintaining good joint/bond strength. Currently, magnesium are joined using; mechanical fastening, adhesive bonding, brazing, fusion welding processes or diffusion bonding process. Fusion welding is the conventional process used for joining similar metals. However, the application of any welding technique to join dissimilar metals presents additional difficulties, the principal one being; the reaction of the two metals at the joint interface can create intermetallic compounds that may have unfavorable properties and metallurgical disruptions which deteriorates the joint performance. This chapter investigates the welding and joining technologies that are currently used to join magnesium alloys with emphasis on the development of multi-material structures for applications in the biomedical industries. Multi-material structures often provide the most efficient design solution to engineering challenges.


Engineering Principles

Engineering Principles

Author: Kavian Cooke

Publisher: BoD – Books on Demand

Published: 2022-06-23

Total Pages: 340

ISBN-13: 1803553847

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Over the last decade, there has been substantial development of welding technologies for joining advanced alloys and composites demanded by the evolving global manufacturing sector. The evolution of these welding technologies has been substantial and finds numerous applications in engineering industries. It is driven by our desire to reverse the impact of climate change and fuel consumption in several vital sectors. This book reviews the most recent developments in welding. It is organized into three sections: “Principles of Welding and Joining Technology,” “Microstructural Evolution and Residual Stress,” and “Applications of Welding and Joining.” Chapters address such topics as stresses in welding, tribology, thin-film metallurgical manufacturing processes, and mechanical manufacturing processes, as well as recent advances in welding and novel applications of these technologies for joining different materials such as titanium, aluminum, and magnesium alloys, ceramics, and plastics.


Friction Stir Welding of Dissimilar Alloys and Materials

Friction Stir Welding of Dissimilar Alloys and Materials

Author: Nilesh Kulkarni

Publisher: Butterworth-Heinemann

Published: 2015-03-05

Total Pages: 135

ISBN-13: 0128026219

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This book will summarize research work carried out so far on dissimilar metallic material welding using friction stir welding (FSW). Joining of dissimilar alloys and materials are needed in many engineering systems and is considered quite challenging. Research in this area has shown significant benefit in terms of ease of processing, material mixing, and superior mechanical properties such as joint efficiencies. A summary of these results will be discussed along with potential guidelines for designers. Explains solid phase process and distortion of work piece Addresses dimensional stability and repeatability Addresses joint strength Covers metallurgical properties in the joint area Covers fine microstructure Introduces improved materials use (e.g., joining different thicknesses) Covers decreased fuel consumption in light weight aircraft Addresses automotive and ship applications


Joining Magnesium Alloys Using Friction Stir Welding and Laser Welding

Joining Magnesium Alloys Using Friction Stir Welding and Laser Welding

Author: Loreleï Commin

Publisher: LAP Lambert Academic Publishing

Published: 2009-09

Total Pages: 160

ISBN-13: 9783838311296

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The challenges of weight reduction in aerospace industry have drawn considerable interest in magnesium alloys technologies. Assessing the efficiency of new joining techniques, such as Laser Beam Welding and Friction Stir Welding is then required. The aim of this study is to investigate the relationship between welding parameters and the resulting microstructure and mechanical properties. Friction Stir Welds and Laser Beam Welds were processed using 2mm thick hot rolled plates of AZ31, AZ61 and WE43 Magnesium alloys. A relationship between welding parameters, the temperatures undergone and the weld microstructure was established for each process. FSW induced microstructural changes and complex residual stress distribution, which have a primary influence in FSW mechanical properties. The influence of texture evolution and precipitation evolution on LBW mechanical properties was also determined. Localisation features similar to shear bands were observed in both LBW and FSW. A comparison was made with precipitation hardenened alloys (AZ61 and WE43) mechanical properties. Finally, the potentiality of replacing aluminium alloys with these magnesium alloys was studied.


Advanced Joining Processes

Advanced Joining Processes

Author: Lucas F. M. da Silva

Publisher: Springer Nature

Published: 2020-03-31

Total Pages: 178

ISBN-13: 9811529574

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This book presents recent material science-based and mechanical analysis-based advances in joining processes. It includes all related processes, e.g. friction stir welding, joining by plastic deformation, laser welding, clinch joining, and adhesive bonding, as well as hybrid joints. It gathers selected full-length papers from the 1st Conference on Advanced Joining Processes.


Resistance Welding

Resistance Welding

Author: Hongyan Zhang

Publisher: CRC Press

Published: 2011-12-13

Total Pages: 465

ISBN-13: 1466556412

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Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and