Vibration Assisted Machining

Vibration Assisted Machining

Author: Lu Zheng

Publisher: John Wiley & Sons

Published: 2021-02-05

Total Pages: 270

ISBN-13: 1119506328

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The first book to comprehensively address the theory, kinematic modelling, numerical simulation and applications of vibration assisted machining Vibration Assisted Machining: Theory, Modelling and Applications covers all key aspects of vibration assisted machining, including cutting kinematics and dynamics, the effect of workpiece materials and wear of cutting tools. It also addresses practical applications for these techniques. Case studies provide detailed guidance on the design, modeling and testing of VAM systems. Experimental machining methods are also included, alongside considerations of state-of-the-art research developments on cutting force modeling and surface texture generation. Advances in computational modelling, surface metrology and manufacturing science over the past few decades have led to tremendous benefits for industry. This is the first comprehensive book dedicated to design, modelling, simulation and integration of vibration assisted machining system and processes, enabling wider industrial application of the technology. This book enables engineering students and professionals in manufacturing to understand and implement the latest vibration assisted machining techniques. Highlights include: Comprehensive coverage of the theory, kinematics modelling, numerical simulation and applications of vibration assisted machining (VAM) Case studies with detailed guidance on design, modelling and testing of VAM systems, as well as experimental machining methods Discussion of state-of-the-art research developments on cutting force modelling and surface texture generation Coverage of the history of VAM, its current applications and future directions for the technology Vibration Assisted Machining: Theory, Modelling and Applications provides engineering students, researchers, manufacturing engineers, production supervisors, tooling engineers, planning and application engineers and machine tool designers with the fundamentals of vibration assisted machining, along with methodologies for developing and implementing the technology to solve practical industry problems.


Vibration Assisted Machining

Vibration Assisted Machining

Author: Wei Bai

Publisher: Springer Nature

Published: 2023-02-17

Total Pages: 221

ISBN-13: 9811991316

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Vibration assisted machining is becoming a potential machining process for difficult-to-cut materials in aerospace and biomedical applications. This book presents the fundamentals, modelling and applications of vibration assisted machining process. It provides investigations on cutting forces, temperature, cutting stability, surface topography, microstructure evolution and tool wear in vibration assisted machining. Three representative regimes (i.e., ultrasonically assisted machining, modulation assisted machining and elliptical vibration machining) are investigated in this book. The systematic and in-depth research in this process will provide important theoretical and practical reference for researchers and engineers in relative fields.


Vibration Assisted Machining

Vibration Assisted Machining

Author: Lu Zheng

Publisher: John Wiley & Sons

Published: 2021-02-17

Total Pages: 210

ISBN-13: 1119506360

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The first book to comprehensively address the theory, kinematic modelling, numerical simulation and applications of vibration assisted machining Vibration Assisted Machining: Theory, Modelling and Applications covers all key aspects of vibration assisted machining, including cutting kinematics and dynamics, the effect of workpiece materials and wear of cutting tools. It also addresses practical applications for these techniques. Case studies provide detailed guidance on the design, modeling and testing of VAM systems. Experimental machining methods are also included, alongside considerations of state-of-the-art research developments on cutting force modeling and surface texture generation. Advances in computational modelling, surface metrology and manufacturing science over the past few decades have led to tremendous benefits for industry. This is the first comprehensive book dedicated to design, modelling, simulation and integration of vibration assisted machining system and processes, enabling wider industrial application of the technology. This book enables engineering students and professionals in manufacturing to understand and implement the latest vibration assisted machining techniques. Highlights include: Comprehensive coverage of the theory, kinematics modelling, numerical simulation and applications of vibration assisted machining (VAM) Case studies with detailed guidance on design, modelling and testing of VAM systems, as well as experimental machining methods Discussion of state-of-the-art research developments on cutting force modelling and surface texture generation Coverage of the history of VAM, its current applications and future directions for the technology Vibration Assisted Machining: Theory, Modelling and Applications provides engineering students, researchers, manufacturing engineers, production supervisors, tooling engineers, planning and application engineers and machine tool designers with the fundamentals of vibration assisted machining, along with methodologies for developing and implementing the technology to solve practical industry problems.


Manufacturing Automation

Manufacturing Automation

Author: Yusuf Altintas

Publisher: Cambridge University Press

Published: 2012-01-16

Total Pages: 381

ISBN-13: 1139504630

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Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.


Modeling and Experimental Investigation on Ultrasonic-vibration-assisted Grinding

Modeling and Experimental Investigation on Ultrasonic-vibration-assisted Grinding

Author: Na Qin

Publisher:

Published: 2011

Total Pages:

ISBN-13:

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Poor machinability of hard-to-machine materials (such as advanced ceramics and titanium) limits their applications in industries. Ultrasonic-vibration-assisted grinding (UVAG), a hybrid machining process combining material-removal mechanisms of diamond grinding and ultrasonic machining, is one cost-effective machining method for these materials. Compared to ultrasonic machining, UVAG has much higher material removal rate while maintaining lower cutting pressure and torque, reduced edge chipping and surface damage, improved accuracy, and lower tool wear rate. However, physics-based models to predict cutting force in UVAG have not been reported to date. Furthermore, edge chipping is one of the technical challenges in UVAG of brittle materials. There is no report related to effects of cutting tool design on edge chipping in UVAG of brittle materials. The goal of this research is to provide new knowledge of machining these hard-to-machine materials with UVAG for further improvements in machining cost and surface quality. First, a thorough literature review is given to show what has been done in this field. Then, a physics-based predictive cutting force model and a mechanistic cutting force model are developed for UVAG of ductile and brittle materials, respectively. Effects of input variables (diamond grain number, diamond grain diameter, vibration amplitude, vibration frequency, spindle speed, and federate) on cutting force are studied based on the developed models. Interaction effects of input variables on cutting force are also studied. In addition, an FEA model is developed to study effects of cutting tool design and input variables on edge chipping. Furthermore, some trends predicted from the developed models are verified through experiments. The results in this dissertation could provide guidance for choosing reasonable process variables and designing diamond tools for UVAG.


Hybrid Machining

Hybrid Machining

Author: Xichun Luo

Publisher: Academic Press

Published: 2018-06-27

Total Pages: 328

ISBN-13: 0128131136

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Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process Provides case studies covering real industrial applications Explains how to use multiscale modeling for hybrid machining


Encyclopedia of Renewable and Sustainable Materials

Encyclopedia of Renewable and Sustainable Materials

Author:

Publisher: Elsevier

Published: 2020-01-09

Total Pages: 4238

ISBN-13: 0128131969

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Encyclopedia of Renewable and Sustainable Materials, Five Volume Set provides a comprehensive overview, covering research and development on all aspects of renewable, recyclable and sustainable materials. The use of renewable and sustainable materials in building construction, the automotive sector, energy, textiles and others can create markets for agricultural products and additional revenue streams for farmers, as well as significantly reduce carbon dioxide (CO2) emissions, manufacturing energy requirements, manufacturing costs and waste. This book provides researchers, students and professionals in materials science and engineering with tactics and information as they face increasingly complex challenges around the development, selection and use of construction and manufacturing materials. Covers a broad range of topics not available elsewhere in one resource Arranged thematically for ease of navigation Discusses key features on processing, use, application and the environmental benefits of renewable and sustainable materials Contains a special focus on sustainability that will lead to the reduction of carbon emissions and enhance protection of the natural environment with regard to sustainable materials