This book presents the basic principles required for the testing and development of internal combustion engine powertrain systems, providing the new automotive engineer with the basic tools required to effectively carry out meaningful tests. With useful information for graduate students, new test technicians, and established engineers, this book explains the test process - from setting up a dynamometer test facility to testing for performance and durability. Combustion analysis and emissions, and new test trends are also covered.
Engine failures result from a complex set of conditions, effects, and situations. To understand why engines fail and remedy those failures, one must understand how engine components are designed and manufactured, how they function, and how they interact with other engine components. To this end, this book examines how engine components are designed and how they function, along with their physical and technical properties. Translated from a popular German reference work, this English edition sheds light on determining engine failure and remedies. The authors present a selection of engine failures, investigate and evaluate why they failed, and provide guidance on how to prevent such failures. A large range of possible engine failures is presented in a comprehensive, readily understandable manner, free of manufacturer bias. The scope of engines covered includes general-purpose engines found in heavy commercial vehicles, railway locomotives and vehicles, electrical generators, prime movers, and marine engines. Such engines are technical precursors to automotive engines. This book is for all who deal with engine failures: those who work in repair shops, shipyards, engineering consultancies, insurance companies and technical oversight organizations, as well as R&D departments at engine and component manufacturers. Researchers, academics, and students will learn how even the theoretically impossible can-and will-happen.
Engine Testing: Electrical, Hybrid, IC Engine and Power Storage Testing and Test Facilities, Fifth Edition covers the requirements of test facilities dealing with e-vehicle systems and different configurations and operations. Chapters dealing with the rigging and operation of Units Under Test (UUT) are updated to include electric motor-based systems, test cell services and thermo-dynamics. Control module and system testing using advanced, in-the-Loop (XiL) methods are described, including powertrain component integrated simulation and testing. All other chapters dealing with test cell design, installation, safety and use together with the cell support systems in IC engine testing are updated to reflect current developments and research. Covers multiple technical disciplines for anyone required to design, modify or operate an automotive powertrain test facility Provides tactics on the development of electrical and hybrid powertrains and energy storage systems Presents coverage of the housing and testing of automotive battery systems in addition to the use of 'virtual' testing in the form of "x-in-the-loop' throughout the powertrain's development and test life
This book brings together the large and scattered body of information on the theory and practice of engine testing, to which any engineer responsible for work of this kind must have access. Engine testing is a fundamental part of development of new engine and powertrain systems, as well as of the modification of existing systems. It forms a significant part of the practical work of many automotive and mechanical engineers, in the auto manufacturing companies, their suppliers suppliers, specialist engineering services organisations, the motor sport sector, hybrid vehicles and tuning sector. The eclectic nature of engine, powertrain, chassis and whole vehicle testing makes this comprehensive book a true must-have reference for those in the automotive industry as well as more advanced students of automotive engineering.* The only book dedicated to engine testing; over 4000 copies sold of the second edition* Covers all key aspects of this large topic, including test-cell set up, data management, dynamometer selection and use, air, thermal, combustion, mechanical, and emissions assessment* Most automotive engineers are involved with many aspects covered by this book, making it a must-have reference
The application of accelerated testing theory is a difficult proposition, yet one that can result in considerable time and cost savings, as well as increasing a product's useful life. In Accelerated Testing: A Practitioner's Guide to Accelerated and Reliability Testing, readers are exposed to the latest, most practical knowledge available in this dynamic and important discipline. Authors Bryan Dodson and Harry Schwab draw on their considerable experience in the field to present comprehensive, insightful views in this book. Development and quality assurance tests are defined in detail and are presented from a practical viewpoint. Included are testing fundamentals, plans and models, and equipment and methods most commonly used in accelerated testing. Individuals seeking to evaluate and improve the design lives of components and systems will find this book a valuable reference, with special attention being paid to testing in the mobility industries.
It all began way back in 1984 when I began my career in the field of dynamometer and engine testing when after years of gut-feeling and study I realized that there is a need for a book on dynamometer and its application to engine testing. As automotive and dynamometer industry is growing worldwide the concern eventually became so great I felt a book devoted to the subject was warranted. The book Dynamometer-Theory and Application to Engine Testing is a book dedicated to various dynamometers and how they are applied to engine testing. The book also discusses the essentials of modern test cell and the instrumentation, data acquisition system and other accessories that are employed in modern test cell. After having worked in the filed of industrial compressors, pumps, material handling equipment, dynamometer field and software industry I decided to write this book which will help the people working in the automotive industry, engine and vehicle testing, people working in the dynamometer and instrumentation industry and electrical motor industry. The book will be of interest to the studenrs of mechanical and automobile engineering. The book will be of great value to the incumbents entering in the automotive and dynamometer fields.
The ever-increasing demands placed on combustion engines are just as great when it comes to this centerpiece-the piston. Achieving less weight or friction, or even greater wear resistance, requires in-depth knowledge of the processes taking place inside the engine, suitable materials, and appropriate design and manufacturing processes for pistons, including the necessary testing measures. It is no longer possible for professionals in automotive engineering to manage without specific expertise of this kind, whether they work in the field of design, development, testing, or maintenance. This technical book answers these questions in detail and in a very clear and comprehensible way. In this second, revised edition, every chapter has been revised and expanded. The chapter on "Engine testing", for example, now include extensive results in the area of friction power loss measurement and lube oil consumption measurement. Contents Piston function, requirements, and types Design guidelines Simulation of the operational strength using FEA Materials Cooling Component testing Engine testing The target groups Engineers in the field of engine development and maintenance Lecturers and students in the areas of mechanical engineering, engine technology, and vehicle construction Anyone interested in technology Publisher MAHLE is a leading international development partner for the automotive industry. With its products for combustion engines and their peripherals as well as for electric vehicles, the group addresses all the crucial issues connected to the powertrain and air conditioning technology: from engine systems and components to filtration to thermal management.
The mechanical engineering curriculum in most universities includes at least one elective course on the subject of reciprocating piston engines. The majority of these courses today emphasize the application of thermodynamics to engine ef?ciency, performance, combustion, and emissions. There are several very good textbooks that support education in these aspects of engine development. However, in most companies engaged in engine development there are far more engineers working in the areas of design and mechanical development. University studies should include opportunities that prepare engineers desiring to work in these aspects of engine development as well. My colleagues and I have undertaken the development of a series of graduate courses in engine design and mechanical development. In doing so it becomes quickly apparent that no suitable te- book exists in support of such courses. This book was written in the hopes of beginning to address the need for an engineering-based introductory text in engine design and mechanical development. It is of necessity an overview. Its focus is limited to reciprocating-piston internal-combustion engines – both diesel and spa- ignition engines. Emphasis is speci?cally on automobile engines, although much of the discussion applies to larger and smaller engines as well. A further intent of this book is to provide a concise reference volume on engine design and mechanical development processes for engineers serving the engine industry. It is intended to provide basic information and most of the chapters include recent references to guide more in-depth study.
Many books have been written about the design, construction, and maintenance of valvetrains, but until now, information has been scattered and difficult to find. This comprehensive book will serve as your single resource providing a systematic introduction to valvetrain systems and components. Focusing on the fundamental concepts, this book enables you to appreciate design and material considerations, while at the same time understanding the difficulties in designing valvetrains to satisfy functional requirements and manufacturing challenges.
Engine Testing is a unique, well-organized and comprehensive collection of the different aspects of engine and vehicle testing equipment and infrastructure for anyone involved in facility design and management, physical testing and the maintenance, upgrading and trouble shooting of testing equipment. Designed so that its chapters can all stand alone to be read in sequence or out of order as needed, Engine Testing is also an ideal resource for automotive engineers required to perform testing functions whose jobs do not involve engine testing on a regular basis. This recognized standard reference for the subject is now enhanced with new chapters on hybrid testing, OBD (on-board diagnostics) and sensor signals from modern engines. - One of few books dedicated to engine testing and a true, recognized market-leader on the subject - Covers all key aspects of this large topic, including test-cell design and setup, data management, and dynamometer selection and use, with new chapters on hybrid testing, OBD (on-board diagnostics) and sensor signals from modern engines - Brings together otherwise scattered information on the theory and practice of engine testing into one up-to-date reference for automotive engineers who must refer to such knowledge on a daily basis
