Aluminium Cast House Technology
Aluminium Cast House Technology

Author: Peter R. Whiteley

Publisher: John Wiley & Sons

Published: 2013-09-12

Total Pages: 386

ISBN-13: 111880631X

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Surface Tension Forces in Gas Pressurized VDC Casting 195 P.W. Baker and J.F. Grandfield A Total Business Cost Approach 205 Brett T. Aisen and Lachlan J. Massey Optimising Pit Recoveries on 6XXX Extrusion Billet 213 David Latter CAST HOUSE SAFETY Casthouse Safety in 2001 223 John E. Jacoby Improving Safety Performance in an Aluminium Casthouse 233 Barry Taylor CONTINUOUS CASTING An Assessment of the Design of a Gautschi Mould Using Finite Element Analysis 247 Philip Clausen and Geoff Whan Horizontal Direct Chilled (HDC) Casting Technology for Aluminium and Requirements to Metal Cleanliness 253 Franz Niedermair Aspects of Heat Transfer During Production of Remelt Ingot Using Chain Casters 263 J.F. Grandfield, T.T. Nguyen, G. Redden and J.A. Taylor Twin-Belt Casting Technology Update (abstract only) 273 W. Szczypiorski Improving Horizontal Direct Chill Casting 275 Ali A. Dawood HEAT TREATMENT Effect of Homogenisation Temperature and Time on Billet Microstructure and Extruded Properties of Alloy 6061 287 M.J. Couper, M. Cooksey and B. Rinderer Effect of Homogenization on Small Diameter Billets - An Extruder's Experience 297 Hua-Tian Tan and Callistus Hing-Chih Lee Control of Wire Rod Physical Properties Like Ultimate Tensile Strength and Elongation by Close Monitoring of Rolling Energy Input 305 S.D. Chouharia, P.S. Gambhir and M. Dash MAGNESIUM CASTING Aluminium and Magnesium: Equipment and Process Comparison 319 Paul McGlade and Nigel Ricketts RECYCLING Recycling of Contaminated Aluminium Scrap - A Responsible Approach 331 Richard J. Evans REFRACTORY Cast House Refractories - Selection & Evaluation 343 Robert C. Flann PROCESS CONTROL Advances in On-Site Alloy Analysis and Identification (abstract only) 357 Keith Watson Automation Primer for Supervisors and Operators 359 Peter R. Whiteley Author

Fundamentals of Aluminium Metallurgy
Fundamentals of Aluminium Metallurgy

Author: Roger Lumley

Publisher: Elsevier

Published: 2010-11-25

Total Pages: 862

ISBN-13: 0857090259

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Aluminium is an important metal in manufacturing, due to its versatile properties and the many applications of both the processed metal and its alloys in different industries. Fundamentals of aluminium metallurgy provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries.Part one discusses different methods of producing and casting aluminium, covering areas such as casting of alloys, quality issues and specific production methods such as high-pressure diecasting. The metallurgical properties of aluminium and its alloys are reviewed in Part two, with chapters on such topics as hardening, precipitation processes and solute partitioning and clustering, as well as properties such as fracture resistance. Finally, Part three includes chapters on joining, laser sintering and other methods of processing aluminium, and its applications in particular areas of industry such as aerospace.With its distinguished editor and team of expert contributors, Fundamentals of aluminium metallurgy is a standard reference for researchers in metallurgy, as well as all those involved in the manufacture and use of aluminium products. - Provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries - Considers many issues of central importance in aluminium production and utilization considering quality issues and design for fatigue growth resistance - Metallurgical properties of aluminium and its alloys are further explored with particular reference to work hardening and applications of industrial alloys

Essential Readings in Light Metals, Volume 3, Cast Shop for Aluminum Production
Essential Readings in Light Metals, Volume 3, Cast Shop for Aluminum Production

Author: John Grandfield

Publisher: Springer

Published: 2016-12-23

Total Pages: 1104

ISBN-13: 3319482289

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ONE OF A FOUR-BOOK COLLECTION SPOTLIGHTING CLASSIC ARTICLES Original research findings and reviews spanning all aspects of the science and technology of casting Since 1971, The Minerals, Metals & Materials Society has published the Light Metals proceedings. Highlighting some of the most important findings and insights reported over the past four decades, this volume features the best original research papers and reviews on cast shop science and technology for aluminum production published in Light Metals from 1971 to 2011. Papers have been divided into ten subject sections for ease of access. Each section has a brief introduction and a list of recommended articles for researchers interested in exploring each subject in greater depth. Only 12 percent of the cast shop science and technology papers ever published in Light Metals were chosen for this volume. Selection was based on a rigorous review process. Among the papers, readers will find landmark original research findings and expert reviews summarizing current thinking on key topics at the time of publication. From basic research to industry standards to advanced applications, the articles published in this volume collectively represent a complete overview of cast shop science and technology, supporting the work of students, researchers, and engineers around the world.

The Metrics of Material and Metal Ecology
The Metrics of Material and Metal Ecology

Author: M.A. Reuter

Publisher: Elsevier

Published: 2005-11-02

Total Pages: 721

ISBN-13: 0080457924

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This book is a must for individuals and companies that have an interest in developing sustainable technology and systems in the complex 'Web of Metals' on a first principles, technological and economic basis, with a focus to the minerals, metals and product manufacturing industries. In this inter-, intra- and trans-disciplinary book the material/metal cycle will be central, addressing technology as the basis for achieving sustainability within the system of primary mineral and metal producing, and the consumer product material cycles, linked to nature's cycles. The following major topics (not exclusive) are discussed in a detail, which will satisfy company CEO's and students of environment, engineering, economics, and law alike: (i) industrial ecology, (ii) system engineering concepts, (iii) development of future breakthrough technology as well optimization of present technology, (iv) process fundamentals (e.g. thermodynamics, separation physics, transport processes etc.), (v) product manufacture and design (for recycling), (vi) environmental legislation and (vii) technology as a basis for achieving sustainability within our present society.The book discusses contentious issues such as the limits of recycling determined by physics, chemistry, economics and process technology, therefore providing the reader with a fundamental basis to understand and critically discuss the validity of environmental legislation. Furthermore, the 'Web of Metals' (i.e. the dynamic interconnection of metal and material cycles and product systems) will reveal that, if the application of environmental evaluation techniques such as material flow analysis, life cycle assessment etc. are not carried out on a sufficient theoretical basis, technological and economic understanding, analyses could lead to erroneous and in the end environmentally harmful conclusions.The book is illustrated with many industrial examples embracing car and electronic consumer goods manufacturing and recycling, and the production and recycling of all major metals (e.g. steel, aluminium, copper, zinc, lead, magnesium, PGM's and PM's) and to an extent plastics. A complete section of the book is devoted to the recycling of light metals. Numerous colour figures and photos, plant and reactor data as well as software and computer models (running under Matlab's Simulink® and AMPL® as well as tools based on neural net technology (CSenseTM) are provided to give the reader the opportunity to investigate the various topics addressed in this book at various levels of depth and theoretical sophistication, providing a wealth of information, share-data and industrial know-how.Finally, the book philosophically discusses how to harmonize the resource, life and technological cycles depicted by the figure on the cover to make a contribution to the sustainable use of resources and products.* Material and Metal Ecology and the various modelling aspects to quantify this * System modelling of recycling systems with applications in the automotive and consumergoods sector* Metallurgical metal recycling with applications in aluminium, supplemented with various modelling examples from thermodynamics, exergy, neural nets to CFD

Essential Readings in Light Metals, Cast Shop for Aluminum Production
Essential Readings in Light Metals, Cast Shop for Aluminum Production

Author: John Grandfield

Publisher: John Wiley & Sons

Published: 2013-04-03

Total Pages: 1126

ISBN-13: 1118647777

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ONE OF A FOUR-BOOK COLLECTION SPOTLIGHTING CLASSIC ARTICLES Original research findings and reviews spanning all aspectsof the science and technology of casting Since 1971, The Minerals, Metals & Materials Society haspublished the Light Metals proceedings. Highlighting some ofthe most important findings and insights reported over the pastfour decades, this volume features the best original researchpapers and reviews on cast shop science and technology for aluminumproduction published in Light Metals from 1971 to 2011. Papers have been divided into ten subject sections for ease ofaccess. Each section has a brief introduction and a list ofrecommended articles for researchers interested in exploring eachsubject in greater depth. Only 12 percent of the cast shop science and technology papersever published in Light Metals were chosen for this volume.Selection was based on a rigorous review process. Among the papers,readers will find landmark original research findings and expertreviews summarizing current thinking on key topics at the time ofpublication. From basic research to industry standards to advancedapplications, the articles published in this volume collectivelyrepresent a complete overview of cast shop science and technology,supporting the work of students, researchers, and engineers aroundthe world.

Light Metals 2012
Light Metals 2012

Author: Carlos Suarez

Publisher: Springer

Published: 2016-12-23

Total Pages: 1314

ISBN-13: 3319481797

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An update of the definitive annual reference source in the field of aluminum production and related light metals technologies, a great mix of materials science and practical, applied technology surrounding aluminum, bauxite, aluminum reduction, rolling, casting, and production.

High Performance Metallic Materials for Cost Sensitive Applications
High Performance Metallic Materials for Cost Sensitive Applications

Author: F. H. Froes

Publisher: John Wiley & Sons

Published: 2013-09-18

Total Pages: 354

ISBN-13: 1118787900

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These proceedings examine the most recent advances and best practices in structural materials selection, design, and manufacturing for producing affordable components, with a focus on titanium, aluminum, and other advanced metallic materials. This volume discusses melting, casting, powder metallurgy, forging, forming, extrusion, and machining, as well as processing advances, innovative processing techniques, process modeling and materials by design, and new alloys, as well as related processing-microstructure-properties-performance-cost studies. This book can be purchased either on CD-ROM, or portable document format (PDF). PDF and CD-ROM books can be viewed using the free Adobe Acrobat Reader Program on Windows, Macintosh, Unix, and other systems. Access Acrobat Reader through the TMS Document Center at http://doc.tms.org. PDF and CD-ROM books are completely text-searchable, allowing users to locate important information quickly by typing in key words. A collection of papers from the 2002 TMS Annual Meeting and Exhibition held in Seattle, Washington, February 17-21, 2002.