This book presents the advances in abrasive based machining and finishing in broad sense. Specifically, the book covers the novel machining and finishing strategies implemented in various advanced machining processes for improving machining accuracy and overall quality of the product. This book presents the capability of advanced machining processes using abrasive grain. It also covers ways for enhancing the production rate as well as quality. It fulfills the gap between the production of any complicated components and successful machining with abrasive particles.
Focuses on applications of non-conventional machining processes for advanced machining as well as advanced surface finishing. This book will be invaluable to engineering postgraduate and undergraduate students, practising engineers, and researchers in manufacturing or production discipline.
This book offers a timely snapshot of innovative research and developments at the interface between manufacturing, materials and mechanical engineering, and quality assurance. It covers a wide range of manufacturing processes, such as grinding, boring, milling, turning, woodworking, coatings, including additive manufacturing. It focuses on laser, ultrasonic, and combined laser–ultrasonic hardening treatments, and dispersion hardening. It describes tribology and functional analysis of coatings, separation, purification and filtration processes, as well as ecological recirculation and electrohydraulic activation, highlighting the growing role of digital twins, optimization and lifecycle management methods, and quality inspection processes. It also covers cutting-edge heat and mass transfer technologies and energy management methods. Gathering the best papers presented at the 3rd Grabchenko’s International Conference on Advanced Manufacturing Processes (InterPartner-2021), held in Odessa, Ukraine, on September 7–10, 2021, this book offers a timely overview and extensive information on trends and technologies in manufacturing, mechanical, and materials engineering, and quality assurance. It is also intended to facilitate communication and collaboration between different groups working on similar topics and to offer a bridge between academic and industrial researchers.
Finishing is the final operation after a part is sized and shaped. Currently in high tech industries, there is a demand for nano level surface finishing of components. This process is done to improve the surface finish, to remove the recast layer, or to remove surface and sub-surface defects. The result is low friction, longer product life, and low power requirements. Equally important is the aesthetic aspect of the product. This subject is growing very fast from the technology as well as a science point of view. Books on this subject are very limited, particularly those ones that deal with both the science as well as the technology aspects.
Advanced Machining and Finishing explains the background theory, working principles, technical specifications, and latest developments in a wide range of advanced machining and finishing techniques. The book includes valuable technical information, tables of data, and diagrams to assist machinists. Drawing on the work of experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. With over 25 important processes, from electro-chemical machining to nano-machining and magnetic field assisted finishing, this is the most complete guide to this subject available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This is part of a 4 volume set entitled Handbooks in Advanced Manufacturing, with the other 3 addressing Advanced Welding and Deforming, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. - Provides the theory, operational parameters, and latest developments in over 25 different machining and finishing processes - Addresses both traditional and non-traditional machining methods - Introduces basic concepts in an introductory chapter, helping readers from a range of backgrounds to engage with the subject matter
This book captures the recent breakthroughs in subtractive manufacturing and difficult-to-machine, material-based, modern machining techniques. It illustrates various combinations of hybrid machining and super finishing, and outlines the critical area profile accuracy, high-precision machining, high tolerance, surface quality, chipping, and cracking for converting into new applications. Modern Hybrid Machining and Super Finishing Processes: Technology and Applications provides scientific and technological insights on subtractive manufacturing routes. It covers a wide range of micromachining parts, electronic components, metrological devices, and biomedical instruments on materials such as titanium, stainless steel, high-strength temperature-resistant alloys, fiber-reinforced composites, and ceramics, refractories, and other difficult-to-machine alloys. The book emphasizes machined surface accuracy and quality of surface, productivity, and automatization. It also covers creating complex, intricate, and complicated shapes for difficult-to-machine materials. The book goes on to offer an investigation on electrochemical discharge machining, abrasive-based nano-finishing, and rotary ultrasonic machining-based parametric combination, as well as discuss the latest trends in hybrid machining combined processes. This book is a firsthand reference for commercial organizations mimicking modern hybrid machining processes by targeting difficult-to-machine, materials-based applications. By capturing the current trends of today’s manufacturing practices, this book becomes a one-stop resource for scholars, manufacturing professionals, engineers, and academic researchers.
Completely revised and updated, this second edition of Fundamentals of Machining Processes: Conventional and Nonconventional Processes covers the fundamentals machining by cutting, abrasion, erosion, and combined processes. The new edition has been expanded with two additional chapters covering the concept of machinability and the roadmap for selecting machining processes that meet required design specification. See What’s New in the Second Edition: Explanation of the definition of the relative machinability index and how the machinability is judged Important factors affecting the machinability ratings Machinability ratings of common engineering materials by conventional and nonconventional methods. Factors to be considered when selecting a machining process that meets the design specifications, including part features, materials, product accuracy, surface texture, surface integrity, cost, environmental impacts, and the process and the machine selected capabilities Introduction to new Magnetic Field Assisted Finishing Processes Written by an expert with 37 years of experience in research and teaching machining and related topics, this covers machining processes that range from basic conventional metal cutting, abrasive machining to the most advanced nonconventional and micromachining processes. The author presents the principles and theories of material removal and applications for conventional and nonconventional machining processes, discusses the role of machining variables in the technological characteristics of each process, and provides treatment of current technologies in high speed machining and micromachining. The treatment of the different subjects has been developed from basic principles and does not require the knowledge of advanced mathematics as a prerequisite. A fundamental textbook for undergraduate students, this book contains machining data, solved examples, and review questions which are useful for students and manufacturing engineers.
Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.
The text discusses synthesis, processing, design, simulation and characterization of biomaterials for biomedical applications. It synergizes exploration related to various properties and functionalities in the biomedical field through extensive theoretical and experimental modeling. It further presents advanced integrated design and nonlinear simulation problems occurring in the biomedical engineering field. It will serve as an ideal reference text for senior undergraduate and graduate students, and academic researchers in fields including biomedical engineering, mechanical engineering, materials science, ergonomics, and human factors. The book: Employs a problem-solution approach, where, in each chapter, a specific biomedical engineering problem is raised and its numerical, and experimental solutions are presented Covers recent developments in biomaterials such as OPMF/KGG bio composites, PEEK-based biomaterials, PF/KGG biocomposites, oil palm mesocarp Fibre/KGG biocomposites, and polymeric resorbable materials for orthopedic, dentistry and shoulder arthroplasty applications Discusses mechanical performance and corrosive analysis of biomaterials for biomedical applications in detail Presents advanced integrated design and nonlinear simulation problems occurring in the biomedical engineering field Presents biodegradable polymers for various biomedical applications over the last decade owing to their non-corrosion in the body, biocompatibility and superior strength in growing state Synergizes exploration related to the various properties and functionalities in the biomedical field through extensive theoretical and experimental modeling
Explores a variety of emerging areas of laser-based manufacturing, such as additive manufacturing of metal matrix composites Introduces readers to fundamentals of the laser beam-based manufacturing techniques, including joining different materials, machining fiber-reinforced composites, and surface modifications using lasers Explain the effects of process parameters on the output quality characteristics of laser beam manufacturing techniques Examines laser micromachining applications Discusses improvements in surface quality and Integrity by laser shock peening and laser hardening
