Additive Manufacturing of Metals
Additive Manufacturing of Metals

Author: John O. Milewski

Publisher: Springer

Published: 2017-06-28

Total Pages: 351

ISBN-13: 3319582054

DOWNLOAD EBOOK

This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Additive Manufacturing of Metals
Additive Manufacturing of Metals

Author: Leila Ladani

Publisher:

Published: 2020-08

Total Pages: 251

ISBN-13: 9781605956008

DOWNLOAD EBOOK

This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.

Duplex Stainless Steels
Duplex Stainless Steels

Author: Iris Alvarez-Armas

Publisher: John Wiley & Sons

Published: 2013-01-16

Total Pages: 338

ISBN-13: 1118599918

DOWNLOAD EBOOK

Duplex Stainless Steels (DSSs) are chromium-nickel-molybdenum-iron alloys that are usually in proportions optimized for equalizing the volume fractions of austenite and ferrite. Due to their ferritic-austenitic microstructure, they possess a higher mechanical strength and a better corrosion resistance than standard austenitic steels. This type of steel is now increasing its application and market field due to its very good properties and relatively low cost. This book is a review of the most recent progress achieved in the last 10 years on microstructure, corrosion resistance and mechanical strength properties, as well as applications, due to the development of new grades. Special attention will be given to fatigue and fracture behavior and to proposed models to account for mechanical behavior. Each subject will be developed in chapters written by experts recognized around the international industrial and scientific communities. The use of duplex stainless steels has grown rapidly in the last 10 years, particularly in the oil and gas industry, chemical tankers, pulp and paper as well as the chemical industry. In all these examples, topics like welding, corrosion resistance and mechanical strength properties (mainly in the fatigue domain) are crucial. Therefore, the update of welding and corrosion properties and the introduction of topics like texture effects, fatigue and fracture strength properties, and mechanical behavior modeling give this book specific focus and character.

Laser Additive Manufacturing of Metallic Materials and Components
Laser Additive Manufacturing of Metallic Materials and Components

Author: Dongdong Gu

Publisher: Elsevier

Published: 2022-12-07

Total Pages: 824

ISBN-13: 0128241837

DOWNLOAD EBOOK

Laser Additive Manufacturing of Metallic Materials and Components discusses the current state and future development of laser additive manufacturing technologies, detailing material, structure, process and performance. The book explores the fundamental scientific theories and technical principles behind the elements of laser additive manufacturing, touching upon scientific and technological challenges faced by laser additive manufacturing technology. This book is suitable for those who want to further "understand and "master laser additive manufacturing technology and will expose readers to innovative industrial applications that meet significant demand from aeronautical and astronautical high-end modern industries for low-cost, short-cycle and net-shape manufacturing of structure-function integrated metallic components. With the increasing use of industrial applications, additive manufacturing processes are deepening, with technology continuing to evolve. As new scientific and technological challenges emerge, there is a need for an interdisciplinary and comprehensive discussion of material preparation and forming, structure design and optimization, laser process and its control, microstructure and performance characterization, and innovative industrial applications, hence this book covers these important aspects. - Highlights an integration of material, structure, process and performance for laser additive manufacturing of metallic components to reflect the interdisciplinary nature of this technology - Covers cross-scale structure and performance coordination mechanisms, including micro-scale material microstructure control, meso-scale interaction between laser beam and particle matter, and macro-scale precise forming of components and performance control - Explores fundamental scientific theories and technical principles behind laser additive manufacturing processes - Provides innovation elements and strategies for the future sustainable development of additive manufacturing technologies in terms of multi-materials design, novel bio-inspired structure design, tailored printing process with meso-scale monitoring, and high-performance and functionality of printed components

Additive Friction Stir Deposition
Additive Friction Stir Deposition

Author: Hang Z. Yu

Publisher: Elsevier

Published: 2022-07-19

Total Pages: 351

ISBN-13: 0128243953

DOWNLOAD EBOOK

Additive Friction Stir Deposition is a comprehensive summary of the state-of-the-art understanding on this emerging solid-state additive manufacturing technology. Sections cover additive friction stir deposition, encompassing advances in processing science, metallurgical science and innovative applications. The book presents a clear description of underlying physical phenomena, shows how the process determines the printing quality, covers resultant microstructure and properties in the as-printed state, highlights its key capabilities and limitations, and explores niche applications in repair, cladding and multi-material 3D printing. Serving as an educational and research guide, this book aims to provide a holistic picture of additive friction stir deposition-based solid-state additive manufacturing as well as a thorough comparison to conventional beam-based metal additive manufacturing, such as powder bed fusion and directed energy deposition. - Provides a clear process description of additive friction stir deposition and highlights key capabilities - Summarizes the current research and application of additive friction stir deposition, including material flow, microstructure evolution, repair and dissimilar material cladding - Discusses future applications and areas of research for this technology

Additive Manufacturing of Metals: The Technology, Materials, Design and Production
Additive Manufacturing of Metals: The Technology, Materials, Design and Production

Author: Li Yang

Publisher: Springer

Published: 2017-05-11

Total Pages: 172

ISBN-13: 3319551280

DOWNLOAD EBOOK

This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Metal Additive Manufacturing
Metal Additive Manufacturing

Author: Dyuti Sarker

Publisher: John Wiley & Sons

Published: 2021-10-26

Total Pages: 624

ISBN-13: 1119210836

DOWNLOAD EBOOK

METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.

Computational Welding Mechanics
Computational Welding Mechanics

Author: John A. Goldak

Publisher: Springer Science & Business Media

Published: 2006-07-04

Total Pages: 326

ISBN-13: 0387232885

DOWNLOAD EBOOK

Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.

Principles of Solidification
Principles of Solidification

Author: Martin Eden Glicksman

Publisher: Springer Science & Business Media

Published: 2010-12-17

Total Pages: 517

ISBN-13: 1441973443

DOWNLOAD EBOOK

“Principles of Solidification” offers comprehensive descriptions of liquid-to-solid transitions encountered in shaped casting, welding, and non-biological bulk crystal growth processes. The book logically develops through careful presentation of relevant thermodynamic and kinetic theories and models of solidification occurring in a variety of materials. Major topics encompass the liquid-state, liquid-solid transformations, chemical macro- and microsegregation, purification by fractional crystallization and zone refining, solid-liquid interfaces, polyphase freezing, and rapid solidification processing. Solid-liquid interfaces are discussed quantitatively both as sharp and diffuse entities, with supporting differential geometric descriptions. The book offers: • Detailed mathematical examples throughout to guide readers • Applications of solidification and crystal growth methodologies for preparation and purification of metals, ceramics, polymers and semiconductors • Appendices providing supporting information on special topics covered in the chapters. Readers in materials, metallurgical, chemical, and mechanical engineering will find this to be a useful source on the subjects of solidification and crystal growth. Chemists, physicists, and geologists concerned with melting/freezing phenomena will also find much of value in this book.