This book is tailored designed for both researchers as well as academics teaching or introducing Advanced Manufacturing course to their classrooms. It presents the current state of research in this field of research and major challenges identified so far, for the integration of additive manufacturing into chemical processes. Unique capability of transforming materials into functional devices with specific geometry using the emerging additive manufacturing technologies has stimulated significant interest in biology, engineering and materials science, to provide custom-made designs for tailored applications. However, the applications of this emerging technology in the field of chemical sciences and engineering have started very recently. Therefore, the major focus of this book is to introduce the basic principles of additive manufacturing practices as well as advent into conventional chemical processes and various unit operations. The potential advantage of introducing these additive manufacturing technologies has the potential to scale down large scale chemical processes into small scale, which offers several advantages including lower foot print, waste reduction and efficient heat integration as well as distributed chemical manufacturing.
Science, Technology and Applications of Metal Additive Manufacturing provides a holistic picture of metal Additive Manufacturing (AM) that encompasses the science, technology and applications for the use of metal AM. Users will find design aspects, various metal AM technologies commercially available, a focus on merits and demerits, implications for qualification and certification, applications, cost modeling of AM, and future directions. This book serves as an educational guide, providing a holistic picture of metal AM that encompasses science, technology and applications for the real-life use of metal AM. - Includes an overall understanding of metal additive manufacturing, Including steps involved (process flow) - Discusses available commercial metal AM technologies and their relative strengths and weaknesses - Reviews the process of qualification of AM parts, various applications, cost modeling, and the future directions of metal AM
"Additive manufacturing (AM) is a potentially disruptive technology, revolutionizing not only traditional industries but generating entirely new ones through rapid innovation, the democratization of manufacturing, and unprecedented freedom of design. Furthermore, the development of AM technologies has practical implications for economic growth, healthcare, national security, space exploration, and sustainability. For military and space agencies, AM offers the possibility to transform the traditional supply chain system through manufacturing at-point-of-demand, recycling, and indigenous sourcing of raw materials. Similarly, these concepts are being leveraged by remote communities across the globe through efforts such as Fab Labs, which provide low-cost access to manufacturing technologies. AM is transforming healthcare in unexpected ways: doctors and patients have access to high-quality physical 3D models generated directly from computerized tomography (CT) scans. These surgical guides have proved invaluable in surgical preparation and patient consent. In the lab, researchers are developing medical devices or implants which mimic the patient's physiology, are pre-loaded with therapeutics, and are replaced with the patient's cells through natural tissue repair pathways. Pushing the limits of resolution, multi-photon technologies, which allow subdiffraction-limited resolution, are revolutionizing the development of micro-optical components. Unfortunately, adoption of AM technologies by industry has been slow; and while there are numerous success stories and commercial adoption is steadily increasing, AM is hampered by weak parts, incomplete certification methods, and empirical materials development. Regulatory and standards bodies are working to update or develop new standards and policies to deal with the unique material and production issues posed by AM. Many of the challenges facing the industry stem from our limited understanding of structure-process-performance relationships. These challenges fall into many categories and require a broad range of skills to address. For the researcher, AM processes offer unique challenges in materials development, metrology, and modeling, as well as opportunities to combine all three. What makes a polymer printable? What process parameters are important? How should parts be tested? These are all active areas of investigation. This book was inspired by the 2017 ACS Symposium "Additive Manufacturing of Structures and Functional Devices: Materials, Methods, Models, and Testing" and is supplemented by additional experts in the polymer AM field. The chapters discuss the technologies, measurement challenges, manufacturing opportunities, and fabrication potentials. We begin with an introduction to polymer additive manufacturing, identifying the measurement needs and technical challenges facing the industry. A chapter reviewing polymer powder bed fusion follows, providing a complete discussion on methods, materials, and applications. The bulk of the book covers thermoplastic material extrusion, with chapters discussing recycling-based feedstocks, composites materials, and multi-physics modeling linking experimentation and theory. Moving from thermoplastics to conductive inks, a chapter on in situ monitoring and control of direct-ink-write provides a clear example of how theory and modern machine vision can be used to create a practical and responsive control system. The last chapter provides a state-of-the-art review of multi-photon printing, discussing methods, materials, and the stunning capabilities of the technique"--
Additive manufacturing (AM) and subtractive manufacturing (SM) offer numerous advantages in the production of single and multiple components. They provide incomparable design independence and are used to fabricate products in several industries, e.g.: aeronautic, automotive, biomedical, etc. The book presents recent results of processes including 3D printing, SLS (selective laser sintering), EBM (electron beam melting) and Precise Cutting and Drilling.
Standards, Quality Control and Measurement Sciences in 3D Printing and Additive Manufacturing addresses the critical elements of the standards and measurement sciences in 3D printing to help readers design and create safe, reliable products of high quality. With 3D printing revolutionizing the process of manufacturing in a wide range of products, the book takes key features into account, such as design and fabrication and the current state and future potentials and opportunities in the field. In addition, the book provides an in-depth analysis on the importance of standards and measurement sciences. With self-test exercises at the end of each chapter, readers can improve their ability to take up challenges and become proficient in a number of topics related to 3D printing, including software usage, materials specification and benchmarking. - Helps the reader understand the quality framework tailored for 3D printing processes - Explains data format and process control in 3D printing - Provides an overview of different materials and characterization methods - Covers benchmarking and metrology for 3D printing
3D printing has rapidly established itself as an essential enabling technology within research and industrial chemistry laboratories. Since the early 2000s, when the first research papers applying this technique began to emerge, the uptake by the chemistry community has been both diverse and extraordinary, and there is little doubt that this fascinating technology will continue to have a major impact upon the chemical sciences going forward. This book provides a timely and extensive review of the reported applications of 3D Printing techniques across all fields of chemical science. Describing, comparing, and contrasting the capabilities of all the current 3D printing technologies, this book provides both background information and reader inspiration, to enable users to fully exploit this developing technology further to advance their research, materials and products. It will be of interest across the chemical sciences in research and industrial laboratories, for chemists and engineers alike, as well as the wider science community.
Until now, the literature has offered a rather limited approach to the use of fundamental kinetics and their application to catalytic reactions. Subsequently, this book spans the full range from fundamentals of kinetics and heterogeneous catalysis via modern experimental and theoretical results of model studies to their equivalent large-scale industrial production processes. The result is key knowledge for students at technical universities and professionals already working in industry. '... such an enterprise will be of great value to the community, to professionals as well as graduate and undergraduate students attempting to move into the field of modern catalysis and kinetics. I strongly recommend you publish this book based on the proposal.' - Prof. Dr. G. A. Samorjai, University of California 'Both authors are well respected specialists, with a very long record of original top-quality work and an international reputation. A book from these authors will be considered an authoritative piece of work, I definitely support this project and I am looking forward to use the book when published.' - Prof. Dr. D. E. Resasco, University of Oklahoma 'I wholly support the proposed project. The authors are very competent young colleagues and there is a real need for such a textbook' - Prof. Dr. G. Ertl, Fritz-Haber-Institut, Max-Planck-Gesellschaft, Berlin
The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo
Materials for Additive Manufacturing covers the materials utilized in the additive manufacturing field, including polymers, metals, alloys and ceramic materials. A conceptual overview of the preparation and characterization of the materials and their processing is given, beginning with theoretical aspects that help readers better understand fundamental concepts. Emerging applications in medicine, aerospace, automotive, artwork and rapid manufacturing are also discussed. This book provides a comprehensive overview of materials, along with rapid prototyping technologies. - Discusses the preparation and characterization of materials used for additive manufacturing - Provides descriptions of microstructures and properties of the parts produced by additive manufacturing - Includes recent industrial applications of materials processed in additive manufacturing
Additive Manufacturing: Materials, Processes, Quantifications and Applications is designed to explain the engineering aspects and physical principles of available AM technologies and their most relevant applications. It begins with a review of the recent developments in this technology and then progresses to a discussion of the criteria needed to successfully select an AM technology for the embodiment of a particular design, discussing material compatibility, interfaces issues and strength requirements. The book concludes with a review of the applications in various industries, including bio, energy, aerospace and electronics. This book will be a must read for those interested in a practical, comprehensive introduction to additive manufacturing, an area with tremendous potential for producing high-value, complex, individually customized parts. As 3D printing technology advances, both in hardware and software, together with reduced materials cost and complexity of creating 3D printed items, these applications are quickly expanding into the mass market. - Includes a discussion of the historical development and physical principles of current AM technologies - Exposes readers to the engineering principles for evaluating and quantifying AM technologies - Explores the uses of Additive Manufacturing in various industries, most notably aerospace, medical, energy and electronics
