Additive Manufacturing Applications for Metals and Composites

Additive Manufacturing Applications for Metals and Composites

Author: Balasubramanian, K.R.

Publisher: IGI Global

Published: 2020-06-19

Total Pages: 348

ISBN-13: 1799840557

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Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.


Metal Additive Manufacturing

Metal Additive Manufacturing

Author: Dyuti Sarker

Publisher: John Wiley & Sons

Published: 2021-10-26

Total Pages: 624

ISBN-13: 1119210836

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METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.


Additive Manufacturing for the Aerospace Industry

Additive Manufacturing for the Aerospace Industry

Author: Francis H. Froes

Publisher: Elsevier

Published: 2019-02-15

Total Pages: 483

ISBN-13: 0128140631

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Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. - Provides information on a broad range of materials and processes used in additive manufacturing - Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry - Covers a wide array of materials for use in the additive manufacturing of aerospace parts - Discusses current standards in the area of aerospace AM parts


Additive Manufacturing of Emerging Materials

Additive Manufacturing of Emerging Materials

Author: Bandar AlMangour

Publisher: Springer

Published: 2018-08-01

Total Pages: 353

ISBN-13: 3319917137

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This book provides a solid background for understanding the immediate past, the ongoing present, and the emerging trends of additive manufacturing, with an emphasis on innovations and advances in its use for a wide spectrum of manufacturing applications. It contains contributions from leading authors in the field, who view the research and development progress of additive manufacturing techniques from the unique angle of developing high-performance composites and other complex material parts. It is a valuable reference book for scientists, engineers, and entrepreneurs who are seeking technologically novel and economically viable innovations for high-performance materials and critical applications. It can also benefit graduate students and post-graduate fellows majoring in mechanical, manufacturing, and material sciences, as well as biomedical engineering.


Light Metal Alloys Applications

Light Metal Alloys Applications

Author: Waldemar Alfredo Monteiro

Publisher: BoD – Books on Demand

Published: 2014-06-11

Total Pages: 254

ISBN-13: 953511588X

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Lightweight alloys have become of great importance in engineering for construction of transportation equipment. At present, the metals that serve as the base of the principal light alloys are aluminum and magnesium. One of the most important lightweight alloys are the aluminum alloys in use for several applications (structural components wrought aluminum alloys, parts and plates). However, some casting parts that have low cost of production play important role in aircraft parts. Magnesium and its alloys are among the lightest of all metals and the sixth most abundant metal on earth. Magnesium is ductile and the most machinable of all metals. Many of these light weight alloys have appropriately high strength to warrant their use for structural purposes, and as a result of their use, the total weight of transportation equipment has been considerably decreased.


Additive Manufacturing

Additive Manufacturing

Author: Amit Bandyopadhyay

Publisher: CRC Press

Published: 2015-09-08

Total Pages: 547

ISBN-13: 1498766706

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The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo


Additive Manufacturing of Metals

Additive Manufacturing of Metals

Author: John O. Milewski

Publisher: Springer

Published: 2017-06-28

Total Pages: 351

ISBN-13: 3319582054

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This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.


High-Performance Composite Structures

High-Performance Composite Structures

Author: A. Praveen Kumar

Publisher: Springer Nature

Published: 2021-12-08

Total Pages: 306

ISBN-13: 9811673772

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This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.


Additive Manufacturing

Additive Manufacturing

Author: T.S. Srivatsan

Publisher: CRC Press

Published: 2015-09-25

Total Pages: 448

ISBN-13: 1498714781

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Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr


Additive Manufacturing of Metals

Additive Manufacturing of Metals

Author: Leila Ladani

Publisher:

Published: 2020-08

Total Pages: 251

ISBN-13: 9781605956008

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This book is a technical introduction to additive manufacturing (AM) with a focus on powder bed fusion and metals. It provides the theory and industry-based practices to design, make, and test metal components via AM. After outlining the methods and materials of powder bed methods, the book explains the workings and physical limitations of electron beam and laser melt technologies in manufacturing parts, using a variety of metal powders. In this context, the physics of powder melting is described, as well as the effects of temperature variables on the properties of a part. The critical elements of how powder feedstock is chosen and formulated are explained. Processing methods are described using original design and engineering parameters developed by the author. Information is provided on current test methods of metals produced by AM, as well as how to carry out quality control, monitor reliability, and implement safety standards. For process design, a section is devoted to modeling.Each chapter includes a set of problems for students and practitioners that reflect metals' fabrication in industry.