The Automotive Body Manufacturing Systems and Processes
The Automotive Body Manufacturing Systems and Processes

Author: Mohammed A. Omar

Publisher: John Wiley & Sons

Published: 2011-02-10

Total Pages: 407

ISBN-13: 1119990874

DOWNLOAD EBOOK

The Automotive Body Manufacturing Systems and Processes The Automotive Body Manufacturing Systems and Processes A comprehensive and dedicated guide to automotive production lines, The Automotive Body Manufacturing Systems and Processes addresses automotive body processes from the stamping operations through to the final assembly activities. To begin, it discusses current metal forming practices, including stamping engineering, die development, and dimensional validation, and new innovations in metal forming, such as folding based forming, super-plastic, and hydro forming technologies. The first section also explains details of automotive spot welding (welding lobes), arc welding, and adhesive bonding, in addition to flexible fixturing systems and welding robotic cells. Guiding readers through each stage in the process of automotive painting, including the calculations needed to compute the number of applicators and paint consumption based on vehicle dimensions and demand, along with the final assembly and automotive mechanical fastening strategies, the book’s systematic coverage is unique. The second module of the book focuses on the layout strategies of the automotive production line. A discussion of automotive aggregate planning and master production scheduling ensures that the reader is familiar with operational aspects. The book also reviews the energy emissions and expenditures of automotive production processes and proposes new technical solutions to reduce environmental impact. Provides extensive technical coverage of automotive production processes, discussing flexible stamping, welding, and painting lines Gives complete information on automotive production costing as well as the supplier selection process Covers systems from the operational perspective, describing the aggregate and master production planning Details technical aspects of flexible automotive manufacturing lines Methodically discusses the layout and location strategies of automotive manufacturing systems to encompass the structural elements Features topic-related questions with answers on a companion website

Materials for Automobile Bodies
Materials for Automobile Bodies

Author: Geoffrey Davies

Publisher: Elsevier

Published: 2003-10-21

Total Pages: 290

ISBN-13: 0080473393

DOWNLOAD EBOOK

The selection of automobile body materials is fundamental to the choice of fabrication method, and the characteristics and performance of the final vehicle or component. The factors behind these choices comprise some of the key technological and design issues facing automotive engineers today. Materials for Automobile Bodies presents detailed up-to-date information on material technologies for the automobile industry, embracing steels (including high-strength steels) aluminium, plastics, magnesium, hydro-forming and composite body panels. Coverage also includes: materials processing; formability; welding and joining; anti-corrosion technologies; plus a comprehensive consideration of the implications of materials selection on these processes. Dealing with the whole assembly process from raw material to production, right through to recycling at the end of a vehicle's life, this book is the essential resource for practising engineers, designers, analysts and students involved in the design and specification of motor vehicle bodies and components.* Up-to-date information on contemporary autobody materials * International case studies, examples and terminology* Fully illustrated throughout, with examples from Honda, Ferrari, Lotus, BMW and Audi

Self-Piercing Riveting
Self-Piercing Riveting

Author: A Chrysanthou

Publisher: Woodhead Publishing

Published: 2014-02-14

Total Pages: 231

ISBN-13: 0857098845

DOWNLOAD EBOOK

Due to its speed, low energy requirements, and the fact that it does not require a pre-drilled hole, the technique of self-piercing riveting (SPR) has been increasingly adopted by many industries as a high-speed mechanical fastening technique for the joining of sheet material components. Self-piercing riveting comprehensively reviews the process, equipment, and corrosion behaviour of self-piercing riveting, and also describes the process of evaluation and modelling of strength of self-piercing riveted joints, quality control methods and non-destructive testing.Part one provides an extensive overview of the properties of self-piercing riveting. Chapters in this section review the mechanical strength, fatigue, and corrosion behaviour of self-piercing riveted joints. The second part of the book outlines the processing and applications of SPRs, and describes the dynamic strength evaluation/crashworthiness of SPRs, and the modelling of strength of self-piercing riveted joints, before going on to discuss the assessment of the suitability of materials for self-piercing riveting. The concluding chapters describe the quality control and non-destructive testing of self-piercing riveted joints, optimization of the strength of self-piercing rivets, and provides an overview of self-piercing rivets in the automotive industry and the applications of self-piercing riveting in automated vehicle construction.Self-piercing riveting is a standard reference for engineers and designers in the aerospace, materials, welding, joining, automotive and white goods industries, as well as manufacturers of metal components for the automotive, aerospace, white goods and building industries. - Comprehensively reviews the process, equipment, and corrosion behaviour of self-piercing riveting - Describes the process of evaluation and modelling of strength of self-piercing riveted joints, quality control methods and non-destructive testing - Provides an overview of quality, optimization, applications and strength evaluations of self-piercing riveting