Chapter 1: The Principles of Switching Power Conversion Chapter 2: DC-DC Converter Design and Magnetics Chapter 3: Off-line Converter Design and Magnetics Chapter 4: The Topology FAQ Chapter 5: Optimal Core Selection Chapter 6: Component Ratings, Stresses, Reliability and Life Chapter 7: Optimal Power Components Selection Chapter 8: Conduction and Switching Losses Chapter 9: Discovering New Topologies Chapter 10: Printed Circuit Board Layout Chapter 11: Thermal Management Chapter 12: Feedback Loop Analysis and Stability Chapter 13: Paralleling, Interleaving and Sharing Chapter 14: The Front-End of AC-DC Power Supplies Chapter 15: DM and CM Noise in Switching Power Supplies Chapter 16: Fixing EMI across the Board Chapter 17: Input Capacitor and Stability Chapter 18: The Math behind the Electromagnetic Puzzle Chapter 19: Solved Examples Appendix A.
The design of Switching Power Supplies has become one of the most crucial aspects of power electronics, particularly in the explosive market for portable devices. Unfortunately, this seemingly simple mechanism is actually one of the most complex and under-estimated processes in Power Electronics. Switching power conversion involves several engineering disciplines: Semiconductor Physics, Thermal Management, Control Loop theory, Magnetics etc, and all these come into play eventually, in ways hard for non-experts to grasp. This book grows out of decades of the author's experience designing commercial power supplies. Although his formal education was in physics, he learned the hard way what it took to succeed in designing power supplies for companies like Siemens and National Semiconductor. His passion for power supplies and his empathy for the practicing or aspiring power conversion engineer is evident on every page.* The most comprehensive study available of the theoretical and practical aspects of controlling and measuring Electromagnetic Interference in switching power supplies, including input filter instability considerations. * Step-by-step and iterative approach for calculating high-frequency losses in forward converter transformers, including Proximity losses based on Dowell's equations.* Thorough, yet uniquely simple design flow-chart for building DC-DC converters and their magnetic components under typical wide-input supply conditions * Step-by-step, solved examples for stabilizing control loops of all three major topologies, using either transconductance or conventional operational amplifiers, and either current-mode or voltage-mode control.
The World's #1 Guide to Power Supply Design Now Updated! Recognized worldwide as the definitive guide to power supply design for over 25 years, Switching Power Supply Design has been updated to cover the latest innovations in technology, materials, and components. This Third Edition presents the basic principles of the most commonly used topologies, providing you with the essential information required to design cutting-edge power supplies. Using a tutorial, how-and-why approach, this expert resource is filled with design examples, equations, and charts. The Third Edition of Switching Power Supply Design features: Designs for many of the most useful switching power supply topologies The core principles required to solve day-to-day design problems A strong focus on the essential basics of transformer and magnetics design New to this edition: a full chapter on choke design and optimum drive conditions for modern fast IGBTs Get Everything You Need to Design a Complete Switching Power Supply: Fundamental Switching Regulators * Push-Pull and Forward Converter Topologies * Half- and Full-Bridge Converter Topologies * Flyback Converter Topologies * Current-Mode and Current-Fed Topologies * Miscellaneous Topologies * Transformer and Magnetics Design * High-Frequency Choke Design * Optimum Drive Conditions for Bipolar Power Transistors, MOSFETs, Power Transistors, and IGBTs * Drive Circuits for Magnetic Amplifiers * Postregulators * Turn-on, Turn-off Switching Losses and Low Loss Snubbers * Feedback-Loop Stabilization * Resonant Converter Waveforms * Power Factor and Power Factor Correction * High-Frequency Power Sources for Fluorescent Lamps, and Low-Input-Voltage Regulators for Laptop Computers and Portable Equipment
Power Supply design is all about detail. And a large part of that detail lies in the practical domain, largely because of the typically small number of microseconds of switching periods involved, and the even smaller tens of nanoseconds of switch transition times --- all these, in effect accentuating various "second-order" effects, that eventually end up playing prime havoc with "normal" expectations of how the circuit should behave. So not unsurprisingly, even after reading several books, most readers still find themselves no closer to the ultimate goal of designing an actual power supply. Sooner or later, all engineers start realizing the hard fact that designing a switching power supply isn't the trivial task it once seemed to be. But even after years of successfully mastering the underlying theory, the ultimate goal of creating a cost-effective, reliable and commercially viable power supply may still remain a distant dream, since success ultimately hinges on experience. That is, in fact, what clearly differentiates a senior and seasoned power supply engineer from the others --- the ability to navigate and surmount a veritable minefield of tricky issues that can only be learned the hard way, by actual hands-on experience on the job. This book presents practical knowledge the author acquired rather painfully, while working "in the trenches" for several years in major engineering companies scattered across several continents. This is intended to be the mythical senior engineer's "bag of tricks," finally made available in the form of an easy-to-read book on your shelf. This book will make life for the ambitious power supply engineer much simpler --- besides reducing significantly, the rigorous requirement of having to be a senior engineer's protégé for years on end, just to gain a small measure of real success in this field.* A practical presentation that answers the important question: why is my switching converter behaving so differently than what I was expecting on the basis of my paper design? And how do I bridge that huge gap?* For the first time, a systematic and thorough discussion of troubleshooting switching power supplies.* Coverage of AC/DC and DC/DC power supplies. * Bench Evaluation of semiconductor ICs used in power conversion --- describing standard and unusual techniques mastered by the author, while testing similar chips at National Semiconductor. * Detailed coverage of vital topics that haven't been covered by available sources --- grounding systems, the subtleties of component datasheets, and using instruments and probes effectively.* Systematic investigation (type of failure mechanism, topology, etc.) and solutions for 5 years of reported power supply issues on a prominent, public web forum. This approach will ensure that engineers will not repeat the same mistakes. * A unique, readable style: personal and direct; no mystification--- just the plain truth, easily and logically explained, with plenty of pictures, graphs and plots.
Newnes has worked with Marty Brown, a leader in the field of power design to select the very best design-specific material from the Newnes portfolio. Marty selected material for its timelessness, its relevance to current power supply design needs, and its real-world approach to design issues. Special attention is given to switching power supplies and their design issues, including component selection, minimization of EMI, toroid selection, and breadboarding of designs. Emphasis is also placed on design strategies for power supplies, including case histories and design examples. This is a book that belongs on the workbench of every power supply designer!*Marty Brown, author and power supply design consultant, has personally selected all content for its relevance and usefulness*Covers best design practices for switching power supplies and power converters*Emphasis is on pragmatic solutions to commonly encountered design problems and tasks
This is a rigorous, carefully explained and motivated “beginner’s bible” to power supply design. Between dense, mathematical textbooks on power electronics and tiny power supply “cookbooks” there exists no practical tutorial on the hazards of contemporary power supply design. Our Pressman book, the 800 lb gorilla in the field, is both mathematically dense and 7 years old. This new book, detailing cutting edge thermal management techniques, grouping key design equations in a special reference section, and containing a concise Design FAQ, will serve both as an invaluable tutorial and quick reference.
The most critical part of the modern switching-mode power supply is the regulated dc/dc converter. Its dynamic behavior directly determines or influences four of the important characteristics of the power supply: • Stability of the feedback loop • Rejection of input-voltage ripple and the closely-related transient re sponse to input-voltage perturbation • Output impedance and the closely-related transient response to load perturbation • Compatibility with the input EMI filter Due to the complexity of the operation of the converter, predicting its dynamic behavior has not been easy. Without accurate prediction, and depending only on building the circuit and tinkering with it until the operation is satisfactory, the engineering cost can easily escalate and schedules can be missed. The situation is not much better when the circuit is built in the computer, using a general-purpose circuit-simulation program such as SPICE. (At the end of this book is a form for obtaining information on a computer program especially well suited for dynamic analysis of switching-mode power converters: DYANA, an acronym for "DYnamic ANAlysis. " DYANA is based on the method given in this book. ) The main goal of this book is to help the power-supply designer in the prediction of the dynamic behavior by providing user-friendly analytical tools, concrete results of already-made analyses, tabulated for easy application by the reader, and examples of how to apply the tools provided in the book.
The latest techniques for designing state-of-the-art power supplies, including resonant (LLC) converters Extensively revised throughout, Switching Power Supply Design & Optimization, Second Edition, explains how to design reliable, high-performance switching power supplies for today's cutting-edge electronics. The book covers modern topologies and converters and features new information on designing or selecting bandgap references, transformer design using detailed new design charts for proximity effects, Buck efficiency loss teardown diagrams, active reset techniques, topology morphology, and a meticulous AC-DC front-end design procedure. This updated resource contains design charts and numerical examples for comprehensive feedback loop design, including TL431, plus the world’s first top-down simplified design methodology for wide-input resonant (LLC) converters. A step-by-step comparative design procedure for Forward and Flyback converters is also included in this practical guide. The new edition covers: Voltage references DC-DC converters: topologies to configurations Contemporary converters, composites, and related techniques Discontinuous conduction mode Comprehensive front-end design in AC-DC power conversion Topologies for AC-DC applications Tapped-inductor (autotransformer-based) converters Selecting inductors for DC-DC converters Flyback and Forward converter transformer design Forward and Flyback converters: step-by-step design and comparison PCBs and thermal management Closing the loop: feedback and stability, including TL431 Practical EMI filter design Reset techniques in Flyback and Forward converters Reliability, testing, and safety issues Unraveling and optimizing Buck converter efficiency Introduction to soft-switching and detailed LLC converter design methodology with PSpice simulations Practical circuits, design ideas, and component FAQs
Switching Power Supplies A - Z is the most comprehensive study available of the theoretical and practical aspects of controlling and measuring Electromagnetic Interference in switching power supplies, including input filter instability considerations. The new edition is thoroughly revised with six completely new chapters, while the existing EMI chapters are expanded to include many more step-by-step numerical examples and key derivations and EMI mitigation techniques. New topics cover the length and breadth of modern switching power conversion techniques, lucidly explained in simple but thorough terms, now with uniquely detailed "wall-reference charts" providing easy access to even complex topics. - Step-by-step and iterative approach for calculating high-frequency losses in forward converter transformers, including Proximity losses based on Dowell's equations - Thorough, yet uniquely simple design flow-chart for building DC-DC converters and their magnetic components under typical wide-input supply conditions - Step-by-step, solved examples for stabilizing control loops of all three major topologies, using either transconductance or conventional operational amplifiers, and either current-mode or voltage-mode control
Practical Design of Power Supplies "In a rare and very welcome departure from the power industry's standard technical treatise, Ron Lenk's book . . . offers a clear, pragmatic view of the practical real-world aspects governing power supply design . . . . Engineers at all levels . . . can expect to gain an enlightened perspective normally gained only after years of design experience." --Frank Wahl, Managing Editor, PCIM Magazine "This is a real hands-on reference in which Ron has done an outstanding job of combining just enough theory for understanding, together with several lifetimes' worth of experience. I am confident that it is destined to become dog-eared and worn on the top of every power supply designer's desk." --Bob Mammano, Vice President Advanced Technology, Unitrode Practical Design of Power Supplies details key techniques and offers advice to engineers and technicians who want to design and build power supplies that work the first time they are turned on. Leading authority Ron Lenk presents current, experiment-based information that can save hours of research and design time. Containing many handy "Practice Notes" and real-world examples, Practical Design of Power Supplies is an excellent how-to reference to keep by your side throughout the design, lab, and production phases. The topics covered will be immediately useful in everyday circuits and systems work: * Common terms and instrumentation * How to design successful magnetics * How to compensate the feedback loop to obtain stable operation * Practical EMI * Topology selection * Worst-case analysis Practical Design of Power Supplies will be especially useful to designers who need to understand and implement the concepts behind loop compensation and magnetics design.
