As sintering applications march toward a $30 billion global business, the models for sintering have progressed, but generally follow behind observation. Documentation of the steps needed to build to a quantitative and predictive theory are often missed. Sintering: From Empirical Observations to Scientific Principles partitions sintering applications and observations to show critical turning points required to establish modern sintering as a predictive science. This book, written by the most cited author in his field, is laced with people, organizations, critical steps, and important formulations in a mixture of history, personalities, and applications. Exploring how insights in seemingly unrelated fields sparked progress, it is also a teaching tool to show where there is success, where there are problems, and how to organize teams to leapfrog to new applications or plateaus of use. Randall German's Sintering: From Empirical Observations to Scientific Principles is a platform for directly addressing the critical control parameters in these new research and development efforts. - Shows how the theories and understanding of sintering were developed and improved over time, and how different products were developed, ultimately leading to important knowledge and lessons for solving real sintering problems - Covers all the necessary infrastructure of sintering theory and practice, such as atomic theory, surface energy, microstructure, and measurement and observation tools - Introduces the history and development of such early sintered products as porcelain, tungsten lamp filaments, bronze bearings, steel automotive components, platinum crucibles and more
Although sintering is an essential process in the manufacture ofceramics and certain metals, as well as several other industrialoperations, until now, no single book has treated both thebackground theory and the practical application of this complex andoften delicate procedure. In Sintering Theory and Practice, leadingresearcher and materials engineer Randall M. German presents acomprehensive treatment of this subject that will be of great useto manufacturers and scientists alike. This practical guide to sintering considers the fact that while thebonding process improves strength and other engineering propertiesof the compacted material, inappropriate methods of control maylead to cracking, distortion, and other defects. It provides aworking knowledge of sintering, and shows how to avoid problemswhile accounting for variables such as particle size, maximumtemperature, time at that temperature, and other problems that maycause changes in processing. The book describes the fundamental atomic events that govern thetransformation from particles to solid, covers all forms of thesintering process, and provides a summary of many actual productioncycles. Building from the ground up, it begins with definitions andprogresses to measurement techniques, easing the transition,especially for students, into advanced topics such as single-phasesolid-state sintering, microstructure changes, the complications ofmixed particles, and pressure-assisted sintering. German draws onsome six thousand references to provide a coherent and lucidtreatment of the subject, making scientific principles andpractical applications accessible to both students andprofessionals. In the process, he also points out and avoids thepitfalls found in various competing theories, concepts, andmathematical disputes within the field. A unique opportunity to discover what sintering is all about--bothin theory and in practice What is sintering? We see the end product of this thermal processall around us--in manufactured objects from metals, ceramics,polymers, and many compounds. From a vast professional literature,Sintering Theory and Practice emerges as the only comprehensive,systematic, and self-contained volume on the subject. Covering all aspects of sintering as a processing topic, includingmaterials, processes, theories, and the overall state of the art,the book * Offers numerous examples, illustrations, and tables that detailactual processing cycles, and that stress existing knowledge in thefield * Uses the specifics of various consolidation cycles to illustratethe basics * Leads the reader from the fundamentals to advanced topics,without getting bogged down in various mathematical disputes overtreatments and measurements * Supports the discussion with critically selected references fromthousands of sources * Examines the sintering behavior of a wide variety of engineeredmaterials--metals, alloys, oxide ceramics, composites, carbides,intermetallics, glasses, and polymers * Guides the reader through the sintering processes for severalimportant industrial materials and demonstrates how to controlthese processes effectively and improve present techniques * Provides a helpful reference for specific information onmaterials, processing problems, and concepts For practitioners and researchers in ceramics, powder metallurgy,and other areas, and for students and faculty in materials scienceand engineering, this book provides the know-how and understandingcrucial to many industrial operations, offers many ideas forfurther research, and suggests future applications of thisimportant technology. This book offers an unprecedented opportunity to explore sinteringin both practical and theoretical terms, whether at the lab or inreal-world applications, and to acquire a broad, yet thorough,understanding of this important technology.
Cemented Carbides describes all aspects related to the fabrication and examination of cemented carbides, starting from the production of raw materials and ending with final operations of surface finishing and coating. Basic phase diagrams of WC-based cemented carbides are presented and analyzed. Technological processes and equipment employed on different stages of the cemented carbide manufacture, including milling, granulation, pressing, sintering, surface finishing and deposing wear-resistant coatings are described, as well as modern techniques and instruments employed for controlling the microstructure and properties of cemented carbide. - Describes all aspects related to the fabrication and examination of cemented carbides, starting from the production of raw materials and ending with final operations of surface finishing and coating - Fills a gap in our current offerings surrounding the topic - Written by one of the top experts in the field, a former Russian scientist, allowing readers to tap into that country's wealth of knowledge on this topic
This book covers advanced theories and methods in the field of heat and mass transfer, which are expected to improve thermal systems performance and energy efficiency. It reports on novel findings relating to a wide range of topics in industry, building, transportation and agriculture. Offering a good balance of fundamental and applied research, this book provides scientists, engineers and other professionals with a timely snapshot on advances in thermal science, renewable energies and sustainable energy technologies. It also offers a source of inspiration for future research and collaborations.
This collection emphasizes the advances of powder and ceramic/glass materials in the fundamental research, technology development, and industrial applications. Ceramic materials science covers the science and technology of creating objects from inorganic, non-metallic materials, and includes design, synthesis, and fabrication of ceramics, glasses, advanced concretes, and ceramic-metal composites. In recent years, the hybrids of ceramic and metallic materials have received plenty of interdisciplinary inspirations and achievements in material processes and functional applications including ionic conductors, catalysis, energy conversion and storage, superconductors, semiconductor, filtrations, etc. Topics cover, but are not limited to:· Silicates, oxides, and non-oxide ceramics and glasses · Synthesis, characterization, modeling, and simulation of ceramic materials · Design and control of ceramic microstructure and properties · Ceramic powders and processing · Catalyst and catalyst support materials · Fundamental understanding of ceramic materials and processes · Novel methods, techniques, and instruments used to characterize ceramics and glasses · High entropy ceramics (and/or entropy stabilized, complex-concentrated, compositionally-complex, multi-principal cation ceramics) · Bioceramics, electronic, magnetic ceramics, and applications · Surface treatment and ceramic thin films, membranes, and coatings · Porous ceramic materials · Hybrid systems of ceramic, metal, and/or polymer composites · Ceramics used for extreme environments · Metallurgical byproducts for ceramic manufacturing
This study guide corresponds to «Sintering of powder materials» course of the Master degree program at Novosibirsk State Technical University 22.04.01 – Materials Science and Technology. The guide consists of six parts and contains a brief overview of historical aspects of sintering, powder fabrication and characterization methods, powder shaping and compaction processes, and the basics of solid state and liquid phase sintering. The guide also contains a description of advanced sintering methods and sintering processes found in additive manufacturing. Classical and novel materials obtainable by sintering are described. Current trends in the development of sintering science are discussed. Each part of the guide is followed by control questions. Problems with solutions are offered to help the student solve problems encountered in real research and industrial sintering practice. Problems for self-study are also provided, many of which were designed by the author based on her own research experience. Topics for self-study are provided and can be used for students' presentations at seminars.
This proceedings volume contains a collection of 34 papers from the following symposia held during the 2015 Materials Science and Technology (MS&T '15) meeting: Innovative Processing and Synthesis of Ceramics, Glasses and Composites Advances in Ceramic Matrix Composites Advanced Materials for Harsh Environments Advances in Dielectric Materials and Electronic Devices Controlled Synthesis, Processing, and Applications of Structure and Functional Nanomaterials Processing and Performance of Materials Using Microwaves, Electric and Magnetic Fields, Ultrasound, Lasers, and Mechanical Work, Rustum Roy Memorial Symposium Sintering and Related Powder Processing Science and Technologies Surface Protection for Enhanced Materials Performance: Science, Technology, and Application Thermal Protection Materials and Systems Ceramic Optical Materials Alumina at the Forefront of Technology
Advancements in Powder Metallurgy: Processing, Applications, and Properties addresses a critical issue in academic scholarship by providing a comprehensive resource that has been lacking in the field. Existing books often fall short by merely covering the basics of powder preparation, sintering methods, and general applications, leaving scholars with a limited understanding of the subject. This knowledge gap has hindered innovative research and slowed the progress of metallurgy and mechanical engineering. However, with this groundbreaking book, the tide is turning. The book brings together twenty-one chapters authored by renowned pioneers in the field, delving deep into the realm of mechanical alloying. It covers the evolution of this technique, various alloy preparation methods, their advantages and limitations, and the synthesis of nanostructured materials. Unlike other resources, this volume goes beyond the basics and comprehensively covers the fabrication of a wide range of alloys, including biomaterials, hybrid nanomaterials, smart materials, super alloys, and ceramic materials, all achieved through the transformative process of mechanical alloying. By consolidating essential information in one resource, Advancements in Powder Metallurgy: Processing, Applications, and Properties fills a significant gap in the existing literature. It equips academic scholars and engineering students with the necessary knowledge to unlock the full potential of mechanical alloying and make meaningful contributions to the field. With its emphasis on simplicity and accessibility, this book promises to inspire a new wave of research, reignite interest in metallurgy and mechanical engineering, and empower scholars to explore novel applications and contribute to the advancements in this field.
This new book covers process optimization and process capability for hybrid NCMP (nonconventional machining process), and combines NCMP and conventional machining removal processes for various hybridized processes. This book is focused on understanding the basic mechanism of some of the NCMPs for their possible hybridization. This book can be used for the development of a basic framework on hybridization for the selected NCMP. The framework is further strengthened by case studies included in this book. The concept of macro-modeling for NCMP and the framework for the development of industrial standards have been outlined. This book is of interest to researchers and graduate students working in the field of hybrid NCMP, especially for the development of novel processes. Field engineers of NCMP may also use it for further process development. Features: Provides a detailed description of mechanism for different NCMPs for possible hybridization. Includes a case study on mechanism of processes. Offers a systematic approach for understanding NCMP. Covers the issues of process optimization and process capability for hybrid NCMP.
