Simulations for Design and Manufacturing

Simulations for Design and Manufacturing

Author: Uday S. Dixit

Publisher: Springer

Published: 2018-04-19

Total Pages: 308

ISBN-13: 9811085188

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This book focuses on numerical simulations of manufacturing processes, discussing the use of numerical simulation techniques for design and analysis of the components and the manufacturing systems. Experimental studies on manufacturing processes are costly, time consuming and limited to the facilities available. Numerical simulations can help study the process at a faster rate and for a wide range of process conditions. They also provide good prediction accuracy and deeper insights into the process. The simulation models do not require any pre-simulation, experimental or analytical results, making them highly suitable and widely used for the reliable prediction of process outcomes. The book is based on selected proceedings of AIMTDR 2016. The chapters discuss topics relating to various simulation techniques, such as computational fluid dynamics, heat flow, thermo-mechanical analysis, molecular dynamics, multibody dynamic analysis, and operational modal analysis. These simulation techniques are used to: 1) design the components, 2) to investigate the effect of critical process parameters on the process outcome, 3) to explore the physics of the process, 4) to analyse the feasibility of the process or design, and 5) to optimize the process. A wide range of advanced manufacturing processes are covered, including friction stir welding, electro-discharge machining, electro-chemical machining, magnetic pulse welding, milling with MQL (minimum quantity lubrication), electromagnetic cladding, abrasive flow machining, incremental sheet forming, ultrasonic assisted turning, TIG welding, and laser sintering. This book will be useful to researchers and professional engineers alike.


Experiments and Simulations in Advanced Manufacturing

Experiments and Simulations in Advanced Manufacturing

Author: Panagiotis Kyratsis

Publisher: Springer Nature

Published: 2021-04-29

Total Pages: 288

ISBN-13: 3030694720

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This book presents the latest advances in manufacturing from both the experimental and simulation point of view. It covers most aspects of manufacturing engineering, i.e. theoretical, analytical, computational and experimental studies. Experimental studies on manufacturing processes require funds, time and expensive facilities, while numerical simulations and mathematical models can improve the efficiency of using the research results. It also provides high level of prediction accuracy and the basis for novel research directions.


Advances in Composites Manufacturing and Process Design

Advances in Composites Manufacturing and Process Design

Author: Philippe Boisse

Publisher: Woodhead Publishing

Published: 2015-07-29

Total Pages: 493

ISBN-13: 1782423206

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The manufacturing processes of composite materials are numerous and often complex. Continuous research into the subject area has made it hugely relevant with new advances enriching our understanding and helping us overcome design and manufacturing challenges. Advances in Composites Manufacturing and Process Design provides comprehensive coverage of all processing techniques in the field with a strong emphasis on recent advances, modeling and simulation of the design process. Part One reviews the advances in composite manufacturing processes and includes detailed coverage of braiding, knitting, weaving, fibre placement, draping, machining and drilling, and 3D composite processes. There are also highly informative chapters on thermoplastic and ceramic composite manufacturing processes, and repairing composites. The mechanical behaviour of reinforcements and the numerical simulation of composite manufacturing processes are examined in Part Two. Chapters examine the properties and behaviour of textile reinforcements and resins. The final chapters of the book investigate finite element analysis of composite forming, numerical simulation of flow processes, pultrusion processes and modeling of chemical vapour infiltration processes. - Outlines the advances in the different methods of composite manufacturing processes - Provides extensive information on the thermo-mechanical behavior of reinforcements and composite prepregs - Reviews numerical simulations of forming and flow processes, as well as pultrusion processes and modeling chemical vapor infiltration


Manufacturing Simulation with Plant Simulation and Simtalk

Manufacturing Simulation with Plant Simulation and Simtalk

Author: Steffen Bangsow

Publisher: Springer Science & Business Media

Published: 2010-03-29

Total Pages: 308

ISBN-13: 3642050743

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Based on the competition of international production networks, the pressure to - crease the efficiency of production systems has increased significantly. In ad- tion, the number of technical components in many products and as a consequence also the requirements for corresponding assembly processes and logistics pr- esses increases. International logistics networks require corresponding logistics concepts. These requirements can be managed only by using appropriate Digital Factory tools in the context of a product lifecycle management environment, which allows reusing data, supports an effective cooperation between different departments, and provides up-to-date and relevant data to every user who needs it. Simulating the complete material flow including all relevant production, st- age, and transport activities is recognized as a key component of the Digital F- tory in the industry and as of today widely used and accepted. Cutting inventory and throughput time by 20–60% and enhancing the productivity of existing p- duction facilities by 15–20% can be achieved in real-life projects.


Retooling Manufacturing

Retooling Manufacturing

Author: National Research Council

Publisher: National Academies Press

Published: 2004-09-30

Total Pages: 123

ISBN-13: 0309092663

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As the Department of Defense continues development of the future warrior system, the difficulty of moving rapidly from design to manufacturing for complex technologies is becoming a major concern. In particular, there are communication gaps between design and manufacturing that hinder rapid development of new products important for these future military developments. To help address those concerns, DOD asked the NRC to develop a framework for "bridging" these gaps through data management, modeling, and simulation. This report presents the results of this study. It provides a framework for virtual design and manufacturing and an assessment of the necessary tools; an analysis of the economic dimensions; an examination of barriers to virtual design and manufacturing in the DOD acquisition process; and a series of recommendations and research needs.


Introducing Technology Computer-Aided Design (TCAD)

Introducing Technology Computer-Aided Design (TCAD)

Author: Chinmay K. Maiti

Publisher: CRC Press

Published: 2017-03-16

Total Pages: 438

ISBN-13: 9814745529

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This might be the first book that deals mostly with the 3D technology computer-aided design (TCAD) simulations of major state-of-the-art stress- and strain-engineered advanced semiconductor devices: MOSFETs, BJTs, HBTs, nonclassical MOS devices, finFETs, silicon-germanium hetero-FETs, solar cells, power devices, and memory devices. The book focuses on how to set up 3D TCAD simulation tools, from mask layout to process and device simulation, including design for manufacturing (DFM), and from device modeling to SPICE parameter extraction. The book also offers an innovative and new approach to teaching the fundamentals of semiconductor process and device design using advanced TCAD simulations of various semiconductor structures. The simulation examples chosen are from the most popular devices in use today and provide useful technology and device physics insights. To extend the role of TCAD in today’s advanced technology era, process compact modeling and DFM issues have been included for design–technology interface generation. Unique in approach, this book provides an integrated view of silicon technology and beyond—with emphasis on TCAD simulations. It is the first book to provide a web-based online laboratory for semiconductor device characterization and SPICE parameter extraction. It describes not only the manufacturing practice associated with the technologies used but also the underlying scientific basis for those technologies. Written from an engineering standpoint, this book provides the process design and simulation background needed to understand new and future technology development, process modeling, and design of nanoscale transistors. The book also advances the understanding and knowledge of modern IC design via TCAD, improves the quality in micro- and nanoelectronics R&D, and supports the training of semiconductor specialists. It is intended as a textbook or reference for graduate students in the field of semiconductor fabrication and as a reference for engineers involved in VLSI technology development who have to solve device and process problems. CAD specialists will also find this book useful since it discusses the organization of the simulation system, in addition to presenting many case studies where the user applies TCAD tools in different situations.


Multiphysics Simulation by Design for Electrical Machines, Power Electronics and Drives

Multiphysics Simulation by Design for Electrical Machines, Power Electronics and Drives

Author: Marius Rosu

Publisher: John Wiley & Sons

Published: 2017-12-18

Total Pages: 312

ISBN-13: 1119103444

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Presents applied theory and advanced simulation techniques for electric machines and drives This book combines the knowledge of experts from both academia and the software industry to present theories of multiphysics simulation by design for electrical machines, power electronics, and drives. The comprehensive design approach described within supports new applications required by technologies sustaining high drive efficiency. The highlighted framework considers the electric machine at the heart of the entire electric drive. The book also emphasizes the simulation by design concept—a concept that frames the entire highlighted design methodology, which is described and illustrated by various advanced simulation technologies. Multiphysics Simulation by Design for Electrical Machines, Power Electronics and Drives begins with the basics of electrical machine design and manufacturing tolerances. It also discusses fundamental aspects of the state of the art design process and includes examples from industrial practice. It explains FEM-based analysis techniques for electrical machine design—providing details on how it can be employed in ANSYS Maxwell software. In addition, the book covers advanced magnetic material modeling capabilities employed in numerical computation; thermal analysis; automated optimization for electric machines; and power electronics and drive systems. This valuable resource: Delivers the multi-physics know-how based on practical electric machine design methodologies Provides an extensive overview of electric machine design optimization and its integration with power electronics and drives Incorporates case studies from industrial practice and research and development projects Multiphysics Simulation by Design for Electrical Machines, Power Electronics and Drives is an incredibly helpful book for design engineers, application and system engineers, and technical professionals. It will also benefit graduate engineering students with a strong interest in electric machines and drives.


Unit Manufacturing Processes

Unit Manufacturing Processes

Author: National Research Council

Publisher: National Academies Press

Published: 1995-01-03

Total Pages: 228

ISBN-13: 0309176670

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Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.


Technology Computer Aided Design

Technology Computer Aided Design

Author: Chandan Kumar Sarkar

Publisher: CRC Press

Published: 2018-09-03

Total Pages: 462

ISBN-13: 1466512660

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Responding to recent developments and a growing VLSI circuit manufacturing market, Technology Computer Aided Design: Simulation for VLSI MOSFET examines advanced MOSFET processes and devices through TCAD numerical simulations. The book provides a balanced summary of TCAD and MOSFET basic concepts, equations, physics, and new technologies related to TCAD and MOSFET. A firm grasp of these concepts allows for the design of better models, thus streamlining the design process, saving time and money. This book places emphasis on the importance of modeling and simulations of VLSI MOS transistors and TCAD software. Providing background concepts involved in the TCAD simulation of MOSFET devices, it presents concepts in a simplified manner, frequently using comparisons to everyday-life experiences. The book then explains concepts in depth, with required mathematics and program code. This book also details the classical semiconductor physics for understanding the principle of operations for VLSI MOS transistors, illustrates recent developments in the area of MOSFET and other electronic devices, and analyzes the evolution of the role of modeling and simulation of MOSFET. It also provides exposure to the two most commercially popular TCAD simulation tools Silvaco and Sentaurus. • Emphasizes the need for TCAD simulation to be included within VLSI design flow for nano-scale integrated circuits • Introduces the advantages of TCAD simulations for device and process technology characterization • Presents the fundamental physics and mathematics incorporated in the TCAD tools • Includes popular commercial TCAD simulation tools (Silvaco and Sentaurus) • Provides characterization of performances of VLSI MOSFETs through TCAD tools • Offers familiarization to compact modeling for VLSI circuit simulation R&D cost and time for electronic product development is drastically reduced by taking advantage of TCAD tools, making it indispensable for modern VLSI device technologies. They provide a means to characterize the MOS transistors and improve the VLSI circuit simulation procedure. The comprehensive information and systematic approach to design, characterization, fabrication, and computation of VLSI MOS transistor through TCAD tools presented in this book provides a thorough foundation for the development of models that simplify the design verification process and make it cost effective.


Modeling, Simulation, and Control of Flexible Manufacturing Systems

Modeling, Simulation, and Control of Flexible Manufacturing Systems

Author: MengChu Zhou

Publisher: World Scientific

Published: 1999

Total Pages: 432

ISBN-13: 9789810230296

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One critical barrier leading to successful implementation of flexible manufacturing and related automated systems is the ever-increasing complexity of their modeling, analysis, simulation, and control. Research and development over the last three decades has provided new theory and graphical tools based on Petri nets and related concepts for the design of such systems. The purpose of this book is to introduce a set of Petri-net-based tools and methods to address a variety of problems associated with the design and implementation of flexible manufacturing systems (FMSs), with several implementation examples.There are three ways this book will directly benefit readers. First, the book will allow engineers and managers who are responsible for the design and implementation of modern manufacturing systems to evaluate Petri nets for applications in their work. Second, it will provide sufficient breadth and depth to allow development of Petri-net-based industrial applications. Third, it will allow the basic Petri net material to be taught to industrial practitioners, students, and academic researchers much more efficiently. This will foster further research and applications of Petri nets in aiding the successful implementation of advanced manufacturing systems.