Castings

Castings

Author: John Campbell

Publisher: Elsevier

Published: 2003-04-28

Total Pages: 349

ISBN-13: 0080488447

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This is the key publication for professionals and students in the metallurgy and foundry field. Fully revised and expanded, Castings Second Edition covers the latest developments in the understanding of the role of the liquid metal in controlling the properties of cast materials, and indeed, of all metallic materials that have started in the cast form. Practising foundry engineers, designers, and students will find the revealing insights into the behaviour of castings essential in developing their inderstanding and practice. John Campbell OBE is a leading international figure in the castings industry, with over four decades of experience. He is the originator of the Cosworth Casting Process, the pre-eminent production process for automobile cylinder heads and blocks. He is also co-inventor of both the Baxi Casting Process (now owned by Alcoa) developed in the UK, and the newly emerging Alotech Casting Process in the USA. He is Professor of Casting Technology at the University of Birmingham, UK. - New edition of this internationally respected reference and textbook for engineers and students - Develops understanding of the concepts and practice of casting operations - Castings' is the key work on castings technology and process metallurgy, and an essential resource on contemporary developments and thinking on the new metallurgy of cast alloys - Revised and updated throughout, with new material on subjects including surface turbulence, the new theory of entrainment defects including folded film defects, plus the latest concepts of alloy theory


Mould & Core Material for the Steel Foundry

Mould & Core Material for the Steel Foundry

Author: A. D. Sarkar

Publisher: Elsevier

Published: 2014-06-28

Total Pages: 172

ISBN-13: 1483226956

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Mould and Core Materials for Steel Foundry covers the significant progress in the development of various types of mould and core materials for steel founding. This book is composed of 17 chapters, and begins with the presentation of the testing procedures for the materials' properties such as green and dry strengths, permeability, amount of gas evolved, shatter index together with hardness of rammed moulds. The next chapters provide the testing procedures and routine control of sand, silica, non-siliceous materials, binders, and clay bond. These topics are followed by discussions on sand preparation, shell mould, and other core materials, such as furanes. This book describes some steel foundry processes, including heat extraction, casting, and hot tear. The final chapters deal with the reconditioning and reclamation of sand, casting and scab defects, evaluation of high temperature properties, and the technical control of raw materials to ensure conformation to the specified standards.


Foundry Manual

Foundry Manual

Author: United States Navy

Publisher:

Published: 2006-03-01

Total Pages: 312

ISBN-13: 9781410109002

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This Manual is intended primarily for use by foundry personnel aboard repair ships and tenders. The recommended practices are based on procedures proved workable under Navy conditions and are supplemented by information from industrial sources. The Manual is divided into two general sections. The first section, chapters 1 through 13, contains information of a general nature, such as "How Metals Solidify," "Designing a Casting," "Sands for Molds and Cores," "Gates, Risers, and Chills," and "Description and Operation of Melting Furnaces." Subjects covered in these chapters are generally applicable to all of the metals that may be cast aboard ship. The second section, chapters 14 through 21, contains information on specific types of alloys, such as "Copper-Base Alloys," "Aluminum-Base Alloys," "Cast Iron," and "Steel." Specific melting practices, suggestions for sand mixes, molding practices, gating, and risering are covered in these chapters. This manual has been written with the "how-to-do-it" idea as the principal aim. Discussions as to the "why" of certain procedures have been kept to a minimum. This manual contains information that should result in the production of consistently better castings by repair ship personnel.


Complete Casting Handbook

Complete Casting Handbook

Author: John Campbell

Publisher: Elsevier

Published: 2011-08-11

Total Pages: 1243

ISBN-13: 1856178099

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Complete Casting Handbook is the result of a long-awaited update, consolidation and expansion of expert John Campbell's market-leading casting books into one essential resource for metallurgists and foundry professionals who design, specify or manufacture metal castings. The first single-volume guide to cover modern principles and processes in such breadth and depth whilst retaining a clear, practical focus, it includes: A logical, two-part structure, breaking the contents down into casting metallurgy and casting manufacture Established, must-have information, such as Campbell's '10 Rules' for successful casting manufacture New chapters on filling system design, melting, molding, and controlled solidification techniques, plus extended coverage of a new approach to casting metallurgy Providing in-depth casting knowledge and process know-how, from the noteworthy career of an industry-leading authority, Complete Casting Handbook delivers the expert advice needed to help you make successful and profitable castings. Long-awaited update, consolidation and expansion of expert John Campbell's market-leading casting books into one essential handbook Separated into two parts, casting metallurgy and casting manufacture, with extended coverage of casting alloys and new chapters on filling system design, melting, moulding and controlled solidification techniques to compliment the renowned Campbell '10 Rules' Delivers the expert advice that engineers need to make successful and profitable casting decisions


MECHANICAL WORKSHOP PRACTICE

MECHANICAL WORKSHOP PRACTICE

Author: K. C. JOHN

Publisher: PHI Learning Pvt. Ltd.

Published: 2010-08-27

Total Pages: 238

ISBN-13: 812034166X

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Designed for the core course on Workshop Practice offered to all first-year diploma and degree level students of engineering, this book presents clear and concise explanation of the basic principles of manufacturing processes and equips students with overall knowledge of engineering materials, tools and equipment commonly used in the engineering field. The book describes the general principles of different workshop processes such as primary and secondary shaping processes, metal joining methods, surface finishing and heat treatment. The workshop processes covered also include the hand-working processes such as benchwork, fitting, arc welding, sheet metal work, carpentry, blacksmithy and foundry. It also explains the importance of safety measures to be followed in workshop processes and details the procedure of writing the records of the practices. The tools and equipment used in each hand-working process are enumerated before elaborating the process. Finally, the book discusses the machining processes such as turning operations, the cutting tools and the tools used for measuring and marking, and explains the working principle of Engine Lathe. An appendix for advanced level practice and assessment of work has also been included. New to This Edition : A separate chapter on Plumbing as per the revised syllabus of Indian Universities Method for sketching isometric single line piping layout Neatly-drawn illustrations and examples on Plumbing Key Features : Follows the International Standard Organization (ISO) code of practice for drawings. Includes a large number of illustrations to explain the methods and processes discussed. Contains chapter-end questions for viva voce test and exercises for making models.


Foundry Engineering

Foundry Engineering

Author: Robert Bruce Tuttle

Publisher: Createspace Independent Publishing Platform

Published: 2012-08-05

Total Pages: 0

ISBN-13: 9781478157434

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This book covers the science, engineering, and current art of the creation of metalcastings. Basic theory on gating design, solidification, and risering are presented. The metallurgy and processing of aluminum, cast iron, and steel are covered.