Process and Plant Safety

Process and Plant Safety

Author: Ulrich Hauptmanns

Publisher: Springer

Published: 2014-08-13

Total Pages: 672

ISBN-13: 3642409547

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Accidents in technical installations are random events. Hence they cannot be totally avoided. Only the probability of their occurrence may be reduced and their consequences be mitigated. The book proceeds from hazards caused by materials and process conditions to indicating technical and organizational measures for achieving the objectives of reduction and mitigation. Qualitative methods for identifying weaknesses of design and increasing safety as well as models for assessing accident consequences are presented. The quantitative assessment of the effectiveness of safety measures is explained. The treatment of uncertainties plays a role there. They stem from the random character of the accident and from lacks of knowledge on some of the phenomena to be addressed. The reader is acquainted with the simulation of accidents, safety and risk analyses and learns how to judge the potential and limitations of mathematical modelling. Risk analysis is applied amongst others to “functional safety” and the determination of “appropriate distances” between industry and residential areas (land-use planning). This shows how it can be used as a basis for safety-relevant decisions. Numerous worked-out examples and case studies addressing real plants and situations deepen the understanding of the subjects treated and support self-study. Target groups Chemical and petrochemical industry, licensing authorities, testing and certification bodies, safety engineers, engineering , students of process, chemical and mechanical engineering as well as of industrial and engineering chemistry.


Safety in the Process Industries

Safety in the Process Industries

Author: Ralph King

Publisher: Elsevier

Published: 2016-06-06

Total Pages: 780

ISBN-13: 1483104990

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Safety in the Process Industries tackles safety issues concerning the process industry. The book covers the various hazards, policies, and safety measures in the process industry. The first part of the text presents policies and case histories. Part II discusses the various hazards present in the process industry, such as electrical, fire, explosives, corrosive chemicals, and hardware. Part III tackles hazard control in design and maintenance. Part IV deals with other related topics that concern safety, such as management, safety training, and emergency planning. The book will be of great help to individuals involved in the management, development, planning, design, construction, operation, inspection, and maintenance of a process plant.


Plant Design and Operations

Plant Design and Operations

Author: Ian Sutton

Publisher: William Andrew

Published: 2014-10-06

Total Pages: 409

ISBN-13: 0323311474

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Plant Design and Operations provides practical guidance on the design, operation, and maintenance of process facilities. The book is based on years of hands-on experience gathered during the design and operation of a wide range of facilities in many different types of industry including chemicals, refining, offshore oil and gas, and pipelines. The book helps managers, engineers, operators, and maintenance specialists with advice and guidance that can be used right away in working situations. Each chapter provides information and guidance that can be used immediately. For example, the chapter on Energy Control Procedures describes seven levels of positive isolation — ranging from a closed block valve all the way to double block and bleed with line break. The Safety in Design chapter describes topics such as area classification, fire protection, stairways and platforms, fixed ladders, emergency showers, lighting, and alarms. Other areas covered in detail by the book include security, equipment, and transportation. A logical, practical guide to maintenance task organization is provided, from conducting a Job Hazards Analysis to the issue of a work permit, and to the shutdown and isolation of equipment. Common hazards are covered in detail, including flow problems, high pressure, corrosion, power failure, and many more. - Provides information to managers, engineers, operators and maintenance personnel which is immediately applicable to their operations - Supported by useful, real-world examples and experience from a wide range of facilities and industries - Includes guidance on occupational health and safety, industrial hygiene and personal protective equipment


Industrial Hazards and Plant Safety

Industrial Hazards and Plant Safety

Author: Sanjoy Banerjee

Publisher: CRC Press

Published: 2002-11-27

Total Pages: 484

ISBN-13: 9781560320692

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Here is a new and analytical approach to chemical plant safety-encompassing design, construction, and operation to reduce the likelihood of hazardous incidents as well as actions to mitigate their consequences should they still occur. The most significant safety issues are addressed both from the viewpoint of the fundamental phenomena and the perspective of plant design. Many of the phenomena covered are outside the scope of the normal chemical engineering curriculae; examples include compressible multiphase flow, deflagrations and detonations, turbulent dispersion, thermochemical characterization methods for material decomposition and reactions. In the plant design area, topics of importance include built in redundancy of equipment, and minimization of inventory of hazardous materials. The combination of the fundamental and applied aspects makes this book a unique and useful one for both the academic and industrial sectors.


An Applied Guide to Process and Plant Design

An Applied Guide to Process and Plant Design

Author: Sean Moran

Publisher: Elsevier

Published: 2019-06-12

Total Pages: 562

ISBN-13: 0128148616

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An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, "What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years' experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. - Includes new and expanded content, including illustrative case studies and practical examples - Explains how to deliver a process design that meets both business and safety criteria - Covers plant layout and the use of spreadsheet programs and key drawings as aids to design - Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging


Process Plants

Process Plants

Author: Trevor A. Kletz

Publisher: CRC Press

Published: 2010-05-17

Total Pages: 386

ISBN-13: 1439804567

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How far will an ounce of prevention really go? While the answer to that question may never be truly known, Process Plants: A Handbook for Inherently Safer Design, Second Edition takes us several steps closer. The book demonstrates not just the importance of prevention, but the importance of designing with prevention in mind. It emphasizes the role


Process Equipment and Plant Design

Process Equipment and Plant Design

Author: Subhabrata Ray

Publisher: Elsevier

Published: 2020-05-29

Total Pages: 884

ISBN-13: 0128148861

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Process Equipment and Plant Design: Principles and Practices takes a holistic approach towards process design in the chemical engineering industry, dealing with the design of individual process equipment and its configuration as a complete functional system. Chapters cover typical heat and mass transfer systems and equipment included in a chemical engineering curriculum, such as heat exchangers, heat exchanger networks, evaporators, distillation, absorption, adsorption, reactors and more. The authors expand on additional topics such as industrial cooling systems, extraction, and topics on process utilities, piping and hydraulics, including instrumentation and safety basics that supplement the equipment design procedure and help to arrive at a complete plant design. The chapters are arranged in sections pertaining to heat and mass transfer processes, reacting systems, plant hydraulics and process vessels, plant auxiliaries, and engineered safety as well as a separate chapter showcasing examples of process design in complete plants. This comprehensive reference bridges the gap between industry and academia, while exploring best practices in design, including relevant theories in process design making this a valuable primer for fresh graduates and professionals working on design projects in the industry. - Serves as a consolidated resource for process and plant design, including process utilities and engineered safety - Bridges the gap between industry and academia by including practices in design and summarizing relevant theories - Presents design solutions as a complete functional system and not merely the design of major equipment - Provides design procedures as pseudo-code/flow-chart, along with practical considerations


Process Engineering and Plant Design

Process Engineering and Plant Design

Author: Siddhartha Mukherjee

Publisher: CRC Press

Published: 2021-12-28

Total Pages: 507

ISBN-13: 1000470040

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The book provides the whole horizon of process engineering and plant design from concept phase through the execution to commissioning of the plant in the real practice. Providing a complete industrial perspective, the book: Covers the guidelines and standards followed in the industry and how engineering documents are generated using these standards Describes Hazardous Area Classification, Relief System Design, Revamp Engineering, Interaction with Other Disciplines, and Pre-commissioning and Commissioning Contains several illustrated practical examples, which clarify the fundamentals to a raw chemical engineer Includes description of a complete chemical project from concept to commissioning Treating the topic from the perspective of an industrial employee with extensive experience in process engineering and plant design, it aims to aid chemical and plant engineers to deal with decision making processes on strategic level, management tasks and leading functions beside the technical know-how.


Chemical Engineering Design

Chemical Engineering Design

Author: Gavin Towler

Publisher: Elsevier

Published: 2012-01-25

Total Pages: 1321

ISBN-13: 0080966608

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Chemical Engineering Design, Second Edition, deals with the application of chemical engineering principles to the design of chemical processes and equipment. Revised throughout, this edition has been specifically developed for the U.S. market. It provides the latest US codes and standards, including API, ASME and ISA design codes and ANSI standards. It contains new discussions of conceptual plant design, flowsheet development, and revamp design; extended coverage of capital cost estimation, process costing, and economics; and new chapters on equipment selection, reactor design, and solids handling processes. A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data, and Excel spreadsheet calculations, plus over 150 Patent References for downloading from the companion website. Extensive instructor resources, including 1170 lecture slides and a fully worked solutions manual are available to adopting instructors. This text is designed for chemical and biochemical engineering students (senior undergraduate year, plus appropriate for capstone design courses where taken, plus graduates) and lecturers/tutors, and professionals in industry (chemical process, biochemical, pharmaceutical, petrochemical sectors). New to this edition: - Revised organization into Part I: Process Design, and Part II: Plant Design. The broad themes of Part I are flowsheet development, economic analysis, safety and environmental impact and optimization. Part II contains chapters on equipment design and selection that can be used as supplements to a lecture course or as essential references for students or practicing engineers working on design projects. - New discussion of conceptual plant design, flowsheet development and revamp design - Significantly increased coverage of capital cost estimation, process costing and economics - New chapters on equipment selection, reactor design and solids handling processes - New sections on fermentation, adsorption, membrane separations, ion exchange and chromatography - Increased coverage of batch processing, food, pharmaceutical and biological processes - All equipment chapters in Part II revised and updated with current information - Updated throughout for latest US codes and standards, including API, ASME and ISA design codes and ANSI standards - Additional worked examples and homework problems - The most complete and up to date coverage of equipment selection - 108 realistic commercial design projects from diverse industries - A rigorous pedagogy assists learning, with detailed worked examples, end of chapter exercises, plus supporting data and Excel spreadsheet calculations plus over 150 Patent References, for downloading from the companion website - Extensive instructor resources: 1170 lecture slides plus fully worked solutions manual available to adopting instructors