Historically batch control systems were designed individually to match a specific arrangement of plant equipment. They lacked the ability to convert to new products without having to modify the control systems, and did not lend themselves to integration with manufacturing management systems. Practical Batch Management Systems explains how to utilize the building blocks and arrange the structures of modern batch management systems to produce flexible schemes suitable for automated batch management, with the capability to be reconfigured to use the same plant equipment in different combinations. It introduces current best practice in the automation of batch processes, including the drive for integration with MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) products from major IT vendors. References and examples are drawn from DCS / PLC batch control products currently on the market.- Implement modern batch management systems that are flexible and easily reconfigured - Integrate batch management with other manufacturing systems including MES and ERP - Increase productivity through industry best practice
The objective of this book is to outline the best practice in designing, installing, commissioning and troubleshooting industrial data communications systems. In any given plant, factory or installation there are a myriad of different industrial communications standards used and the key to successful implementation is the degree to which the entire system integrates and works together. With so many different standards on the market today, the debate is not about what is the best - be it Foundation Fieldbus, Profibus, Devicenet or Industrial Ethernet but rather about selecting the most appropriate technologies and standards for a given application and then ensuring that best practice is followed in designing, installing and commissioning the data communications links to ensure they run fault-free. The industrial data communications systems in your plant underpin your entire operation. It is critical that you apply best practice in designing, installing and fixing any problems that may occur. This book distills all the tips and tricks with the benefit of many years of experience and gives the best proven practices to follow. The main steps in using today's communications technologies involve selecting the correct technology and standards for your plant based on your requirements; doing the design of the overall system; installing the cabling and then commissioning the system. Fiber Optic cabling is generally accepted as the best approach for physical communications but there are obviously areas where you will be forced to use copper wiring and, indeed, wireless communications. This book outlines the critical rules followed in installing the data communications physical transport media and then ensuring that the installation will be trouble-free for years to come. The important point to make is that with today's wide range of protocols available, you only need to know how to select, install and maintain them in the most cost-effective manner for your plant or factory - knowledge of the minute details of the protocols is not necessary. - An engineer's guide to communications systems using fiber optic cabling, copper cabling and wireless technology - Covers: selection of technology and standards - system design - installation of equipment and cabling - commissioning and maintenance - Crammed with practical techniques and know how - written by engineers for engineers
This book provides the reader with an understanding of the hazards involved in using electrical equipment in Potentially Explosive Atmospheres. It is based on the newly adopted international IEC79 Series of Standards that are now harmonizing and replacing older national Standards. Explosion-proof installations can be expensive to design, install and operate. The strategies and techniques described in this book can significantly reduce costs whilst maintaining plant safety. The book explains the associated terminology and its correct use - from Area Classification through to the selection of explosion-protected electrical apparatus, describing how protection is achieved and maintained in line with these international requirements. The IEC standards require that engineering staff and their management are trained effectively and safely in Hazardous Areas, and this book is designed to help fulfill that need. A basic understanding of instrumentation and electrical theory would be of benefit to the reader, but no previous knowledge of hazardous area installation is required.*An engineer's guide to the hazards and best practice for using electrical equipment in Potentially Explosive Atmospheres.*Fully in line with the newly adopted international standards, the IEC79 series.*Clear explanations of terminology and background information make this the most accessible book on this subject.
Whatever your hydraulic applications, Practical Hydraulic Systems: Operation & Troubleshooting For Engineers & Technicians will help you to increase your knowledge of the fundamentals, improve your maintenance programs and become an excellent troubleshooter of problems in this area. Cutaways of all major components are included in the book to visually demonstrate the components' construction and operation. Developing an understanding of how it works leads to an understanding of how and why it fails. Multimedia views of the equipment are shown, to give as realistic a view of hydraulic systems as possible. The book is highly practical, comprehensive and interactive. It discusses Hydraulic Systems construction, design applications, operations, maintenance, and management issues and provides you with the most up-to-date information and Best Practice in dealing with the subject.* A focus on maintenance and troubleshooting makes this book essential reading for practising engineers.* Written to cover the requirements of mechanical / industrial and civil engineering.* Cutaway diagrams demonstrate the construction and operation of key equipment.
Most project managers don't have a formal education. Unfortunately, they need to collect bits and pieces of knowledge all over the internet. Sometimes, it feels like you need to fly an airplane while still building it. Moreover, there's a huge gap between the theory and practice of project management! You can spend hundreds of hours and thousands of dollars on certifications, but still, you won't know what to do with all this knowledge. You won't feel confident about running a project in a real company with a real team. That's why reading Project Management Institute's PMBOK® Guide is not the best option. It's a great book, but it's an encyclopedia. You don't take one to solve practical problems. In contrast, this book teaches you a practical project management approach that works in the real world. It provides you with: A structured project management framework. It will help you manage a project from start to finish with easy-to-use templates, tools, and PM software. Step-by-step process of project planning. You can scale it up and down depending on the complexity of a project. A proven system to manage stakeholders and their expectations. Learn how to engage them in a project so that they help you rather than impede your work. My robust risk management workflow that your team and stakeholders can easily understand and follow. A sequential process of creating a realistic schedule. It's also easy-to-follow step-by-step instructions that you can implement in any project management tool. Essential tools to manage project scope and collect requirements even if you don't have business analysis experience. Case studies and examples of tools and processes that you can relate to. Supporting resources that include templates and additional materials that you can use as a starting point on your project. If you want to be a great project manager, you need to use this approach as the backbone for each new project. It is simple so that your team understands it. Moreover, it is scalable for different levels of the project's complexity. What's more important, it is NOT theory in a vacuum. As a seasoned PM with twelve years of experience, Dmytro Nizhebetskyi understands all your challenges. He's still in the trenches. That's why this book will help project managers of all levels: If you are an entry-level PM, you need to master the approach described in this book. It's all you need for the first three to five years of your career. It's much better than reading theory from the PMBOK® Guide. If you are a mid-level PM, you'll systemize your knowledge into an integrated project management approach. It will help you pass your PMI's Project Management Professional (PMP) exam and improve your skills. You'll fill all the gaps in your understanding of project management. If you are a senior-level PM, this book will serve you as a refresher. I'm also sure you'll find some golden nuggets from my twelve years of experience as a software project manager. In addition, it will give you a foundation for teaching junior-level PMs in your organization. After reading this book, you'll have a solid understanding of project management. But what's more important, every new tool, technique, or process that you'll learn going forward will have its place in the framework. Imagine that you can gain confidence that you do project management as good as other great project managers. You know all the essential processes and tools. Moreover, you have a repeatable PM framework that works in any company. Get the book now.
Distributed Control Applications: Guidelines, Design Patterns, and Application Examples with the IEC 61499 discusses the IEC 61499 reference architecture for distributed and reconfigurable control and its adoption by industry. The book provides design patterns, application guidelines, and rules for designing distributed control applications based on the IEC 61499 reference model. Moreover, examples from various industrial domains and laboratory environments are introduced and explored.
The Industrial Electronics Handbook, Second Edition, Industrial Communications Systems combines traditional and newer, more specialized knowledge that helps industrial electronics engineers develop practical solutions for the design and implementation of high-power applications. Embracing the broad technological scope of the field, this collection explores fundamental areas, including analog and digital circuits, electronics, electromagnetic machines, signal processing, and industrial control and communications systems. It also facilitates the use of intelligent systems—such as neural networks, fuzzy systems, and evolutionary methods—in terms of a hierarchical structure that makes factory control and supervision more efficient by addressing the needs of all production components. Enhancing its value, this fully updated collection presents research and global trends as published in the IEEE Transactions on Industrial Electronics Journal, one of the largest and most respected publications in the field. Modern communication systems in factories use many different—and increasingly sophisticated—systems to send and receive information. Industrial Communication Systems spans the full gamut of concepts that engineers require to maintain a well-designed, reliable communications system that can ensure successful operation of any production process. Delving into the subject, this volume covers: Technical principles Application-specific areas Technologies Internet programming Outlook, including trends and expected challenges Other volumes in the set: Fundamentals of Industrial Electronics Power Electronics and Motor Drives Control and Mechatronics Intelligent Systems
Crystallization is an important technique for separation and purification of substances as well as for product design in chemical, pharmaceutical and biotechnological process industries. This ready reference and handbook draws on research work and industrial practice of a large group of experts in the various areas of industrial crystallization processes, capturing the essence of current trends, the markets, design tools and technologies in this key field. Along the way, it outlines trouble free production, provides laboratory controls, analyses case studies and discusses new challenges. First the instrumentation and techniques used to measure the crystal size distribution, the nucleation and solubility points, and the chemical composition of the solid and liquid phase are outlined. Then the main techniques adopted to control industrial crystallizers, starting from fundamental approaches to the most advanced ones, including the multivariable predictive control are described. An overview of the main crystallizer types is given with details of the main control schemes adopted in industry as well as the more suitable sensors and actuators.
