This book presents an innovative approach for piercing materials and shows how the application of computer software and correct setting of technological parameters in production are important tools for achieving the required production quality. Piercing of material is performed in practice for all types and thicknesses of materials, always within the residual material. This book shows how the AWJC piercing in material can be performed in a more productive way as is currently the case, bringing ultimate reduction of cutting costs, especially for cut material saving.
The subject matter of this book is the information on the abrasive technology methods, the characteristics of the methods (for example, the technological parameters, tools, and machines), innovative methods, characteristics of surface structure and surface properties after this type of mechanical process, and application in various industrial branches and other technical and technological domains. Abrasive technology is very important, for example, in precision component manufacturing and nano-technology devices. The aim of this book is to present information on the characteristics and applications of abrasive technology, abrasive tools, tests, and also the innovative methods of this technology. This information enables scientists, engineers, and designers to ensure the soundness and integrity of the fabricated components and to develop new techniques effectively.
Abrasive water jet machining was introduced to manufacturing ten years ago and has been increasingly used for treating hard-to-machine and multi-layered materials and as an alternative tool for milling, turning, drilling and polishing. This is the first comprehensive review of the technique, dealing with a broad range of issues including mixing and acceleration processes, material removal mechanisms, process optimization and fluid mechanics. Explanations are given as the book follows the development of an abrasive water jet machining process, from tool generation through to machining results, supervision and control. This methodical journey through the field is marked by drawings, graphs and tables, many of which are being published here for the first time. Though the book is written at an academic level, it focuses very much on practical applications, which reflects the authors' extensive involvement with both laboratory research and industrial practices.
Waterjet technology involves complex flow phenomena, which include supersonic, turbulent, compressible, and three-phase interactions. This book, by the editor and colleagues, distills three decades of R&D expertise from Flow Industries, Inc. and OMAX Corp., based in Kent, Washington, USA. Organized into 10 sections and 32 chapters, it blends physical experiments and limited computational fluid dynamics analyses as R&D methodologies. Through flow visualization and probe measurement, the book characterizes waterjet geometry, water-droplet and abrasive speeds, surface roughness and edge qualities of machined parts, and more. It showcases advancements in micro abrasive-waterjet technology, recognized as a 2016 R&D 100 Awards finalist and honored with the 2016 Tibbitts Award from the U.S. Small Business Administration.
This book explores new possibilities in the domain of abrasive waterjet machining (AWJM) of composites and polymers. AWJM is a sustainable and well industrialized process, but some parameters of AWJM process need to be optimized according to new composites materials and polymers to obtain the desired machining characteristics. This book presents the reader with the state of the art methodology to cut the advanced composite materials.
The development of new materials that are technically and economically viable is no small endeavor. The risks, costs, and time involved in research are usually so high that only governments or private consortia can bear them. And so it has been with the trajectory of carbon fiber reinforced composites, which are capable of providing the lightweighting needed for fuel efficiency, and the mechanical strength required for safety. After a long development cycle, this material is now being widely used by the military, in commercial aircraft, and in the automotive industry. Automotive Carbon Fiber Composites: From Evolution to Implementation, written by Dr. Jackie Rehkopf, senior researcher at Plasan Carbon Composites, gives a high-level summary on carbon reinforced fiber composites specific to the automotive industry in today’s market and its vision for the next 5 to 10 years. It begins with a comprehensive and easy-to-read overview of how composites started to be investigated as a possible alternative to metals, mostly driven by military demands, going on to cover: Fiber and resin types for automotive applications Composite constructions Manufacturing processes Machining and joining Reclaiming and recycling of these materials, among other topics. The title approaches the future with the realistic optimism of those who work with the challenges of creating new solutions to problems that will stay with us for some time to come: the need to conserve energy and make transportation ever more affordable without the loss of safety. Carbon fiber reinforced composites have demonstrated real value in positively addressing these issues. Automotive Carbon Fiber Composites: From Evolution to Implementation is an excellent guide for those involved in technical material strategy and research, as well as those who need to understand the basics of this subject to support better business decisions.
The Springer Reference Work Handbook of Manufacturing Engineering and Technology provides overviews and in-depth and authoritative analyses on the basic and cutting-edge manufacturing technologies and sciences across a broad spectrum of areas. These topics are commonly encountered in industries as well as in academia. Manufacturing engineering curricula across universities are now essential topics covered in major universities worldwide.
The demands on innovative materials given by the ever-increasing requirements of contemporary industry require the use of high-performance engineering materials. The properties of materials and alloys are a result of their structures, which can primarily be affected by the preparation/production process. However, the production of materials featuring high levels of the required properties without the necessity to use costly alloying elements or time- and money-demanding heat treatment technologies typically used to enhance the mechanical properties of metallic materials (especially specific strength) still remains a challenge. The introduction of thermomechanical treatment represented a breakthrough in grain refinement, consequently leading to significant improvement of the mechanical properties of metallic materials. Contrary to conventional production technologies, the main advantage of such treatment is the possibility to precisely control structural phenomena that affect the final mechanical and utility properties. Thermomechanical treatment can only decrease the grain size to the scale of microns. However, further research devoted to pushing materials’ performance beyond the limits led to the introduction of severe plastic deformation (SPD) methods providing producers with the ability to acquire ultra-fine-grained and nanoscaled metallic materials with superior mechanical properties. SPD methods can be performed with the help of conventional forming equipment; however, many newly designed processes have also been introduced.
The fifth volume of this six-volume compendium publishes technical guidance and properties on ceramic matrix composite material systems. The selected guidance on technical topics related to this class of composites includes material selection, processing, characterization, testing, data reduction, design, analysis, quality control, application, case histories, and lessons learned of typical ceramic matrix composite materials. Volume 5, which covers ceramic matrix composites, supersedes MIL-HDBK-17-5 of June 17, 2002. The Composite Materials Handbook, referred to by industry groups as CMH-17, is an engineering reference tool that contains over 1,000 records of the latest test data for polymer matrix, metal matrix, ceramic matrix, and structural sandwich composites. CMH-17 provides information and guidance necessary to design and fabricate end items from composite materials. It includes properties of composite materials that meet specific data requirements as well as guidelines for design, analysis, material selection, manufacturing, quality control, and repair. The primary purpose of the handbook is to standardize engineering methodologies related to testing, data reduction, and reporting of property data for current and emerging composite materials. It is used by engineers worldwide in designing and fabricating products made from composite materials.
