Alternate Methods of Ironmaking

Alternate Methods of Ironmaking

Author: Sujay Kumar Dutta | Rameshwar Sah

Publisher: S. Chand Publishing

Published:

Total Pages: 136

ISBN-13: 8121940583

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This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. •; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. •;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. •;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.


Ironmaking and Steelmaking Processes

Ironmaking and Steelmaking Processes

Author: Pasquale Cavaliere

Publisher: Springer

Published: 2016-09-02

Total Pages: 461

ISBN-13: 3319395297

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This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.


Modern Blast Furnace Ironmaking

Modern Blast Furnace Ironmaking

Author: M. Geerdes

Publisher: IOS Press

Published: 2015-04-07

Total Pages: 228

ISBN-13: 1614994994

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This book describes the blast furnace process for operators. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background is clarified. Operational observations, challenges and remedies are explained from this perspective. Optimization of the blast furnace process is not only based on “best practice transfer”, but also requires conceptual understanding of what works when. In other words: operational improvement is not only based on know–how, but on know–why as well. With Modern Blast Furnace Ironmaking – An Introduction (Third Edition, 2015) the reader has a compact compendium of the blast furnace process available: by operators and for operators and for those who are preparing to become operators.


Blast Furnace Ironmaking

Blast Furnace Ironmaking

Author: Ian Cameron

Publisher: Elsevier

Published: 2019-10-22

Total Pages: 826

ISBN-13: 0128142286

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Blast Furnace Ironmaking: Analysis, Control, and Optimization uses a fundamental first principles approach to prepare a blast furnace mass and energy balance in ExcelTM. Robust descriptions of the main equipment and systems, process technologies, and best practices used in a modern blast furnace plant are detailed. Optimization tools are provided to help the reader find the best blast furnace fuel mix and related costs, maximize output, or evaluate other operational strategies using the ExcelTM model that the reader will develop. The first principles blast furnace ExcelTM model allows for more comprehensive process assessments than the 'rules of thumb' currently used by the industry. This book is suitable for undergraduate and postgraduate science and engineering students in the fields of chemical, mechanical, metallurgical and materials engineering. Additionally, steel company engineers, process technologists, and management will find this book useful with its fundamental approach, best practices description, and perspective on the future. - Provides sample problems, answers and assignments for each chapter - Explores how to optimize the blast furnace operation while maintaining required temperatures and gas flowrates - Describes all major blast furnace equipment and best practices - Features blast furnace operating data from five continents


Modern Blast Furnace Ironmaking

Modern Blast Furnace Ironmaking

Author: M. Geerdes

Publisher: IOS Press

Published: 2020-11-04

Total Pages: 276

ISBN-13: 1643681230

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Modern Blast Furnace Ironmaking – An Introduction (Fourth Edition, 2020) describes the principles of the blast furnace process. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background of the blast furnace process is clarified. The book focuses on the control of the process with respect to thermal control, gas flow control and casthouse operation. In this book, all essential process details are described and a special focus is on cost optimization by low coke rates and on management of the process in case of disturbances and upsets. The optimization of the blast furnace is not only based on “best practice transfer”, but also requires conceptual understanding why a measure works in some cases and not in other cases. In other words, operational improvement is not only based on know–how, but as well on know–why. This publication can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management.


Basic Concepts of Iron and Steel Making

Basic Concepts of Iron and Steel Making

Author: Sujay Kumar Dutta

Publisher: Springer Nature

Published: 2020-03-02

Total Pages: 644

ISBN-13: 9811524378

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This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.


The Traditional Chinese Iron Industry and Its Modern Fate

The Traditional Chinese Iron Industry and Its Modern Fate

Author: Donald B. Wagner

Publisher: Routledge

Published: 2013-11-05

Total Pages: 121

ISBN-13: 1136804579

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This book explores the economic history of the traditional Chinese iron industry in the nineteenth and twentieth centuries, with particular emphasis on the interactions among technological, economic and geographic factors. The traditional technology of iron production is described together with the ways in which it changed and developed in response to upheavals wrought by foreign competition, war and revolution and by the growth in China of a modern iron industry. Many of the book's findings are counter-intuitive, and will provide food for thought in the study of Third World industrial development. The author has written widely on the history of science and technology in China, and is currently engaged in writing the volume on ferrous metallurgy for Joseph Needham's Science and Civilisation in China.


Fundamentals of Metallurgy

Fundamentals of Metallurgy

Author: S Seetharaman

Publisher: Elsevier

Published: 2005-10-10

Total Pages: 589

ISBN-13: 184569094X

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As product specifications become more demanding, manufacturers require steel with ever more specific functional properties. As a result, there has been a wealth of research on how those properties emerge during steelmaking. Fundamentals of metallurgy summarises this research and its implications for manufacturers.The first part of the book reviews the effects of processing on the properties of metals with a range of chapters on such phenomena as phase transformations, types of kinetic reaction, transport and interfacial phenomena. Authors discuss how these processes and the resulting properties of metals can be modelled and predicted. Part two discusses the implications of this research for improving steelmaking and steel properties.With its distinguished editor and international team of contributors, Fundamentals of metallurgy is an invaluable reference for steelmakers and manufacturers requiring high-performance steels in such areas as automotive and aerospace engineering. It will also be useful for those dealing with non-ferrous metals and alloys, material designers for functional materials, environmentalists and above all, high technology industries designing processes towards materials with tailored properties. - Summarises key research and its implications for manufacturers - Essential reading for steelmakers and manufacturers - Written by leading experts from both industry and academia


The Utilization of Slag in Civil Infrastructure Construction

The Utilization of Slag in Civil Infrastructure Construction

Author: George C. Wang

Publisher: Woodhead Publishing

Published: 2016-06-24

Total Pages: 444

ISBN-13: 0081003978

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The Utilization of Slag in Civil Infrastructure Construction strives to integrate the theory, research, and practice of slag utilization, including the production and processing of slags. The topics covered include: production and smelting processes for metals; chemical and physical properties of slags; pretreatment and post-treatment technology to enhance slag properties; potential environmental impact; mechanisms of potential expansion; special testing methods and characteristics; slag processing for aggregate and cementitious applications; suitability of slags for use in specific applications; overall properties of materials containing slags; and commercialization and economics. The focus of the book is on slag utilization technology, with a review of the basic properties and an exploration of how its use in the end product will be technically sound, environment-friendly, and economic. - Covers the production, processing, and utilization of a broad range of ferrous, non-ferrous, and non-metallurgical slags - Provides information on applicable methods for a particular slag and its utilization to reduce potential environmental impacts and promote natural resource sustainability - Presents the overall technology of transferring a slag from the waste stream into a useful materials resource - Provides a detailed review of the appropriate utilization of each slag from processing right through to aggregate and cementitious use requirements