Modern Gear Production
Modern Gear Production

Author: H J Watson

Publisher: Elsevier

Published: 2013-10-22

Total Pages: 380

ISBN-13: 1483157342

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Modern Gear Production focuses on the processes and methods in gear making. The book first gives information on the history of gear making and types of gears. Topics such as the classification of gears based on the disposition of their shafts; shafts lying in the same plane with axes intersecting; and shafts lying in parallel planes but with axes inclined to one another are then discussed. The text describes gear groups, tooth forms, and gear materials. Heat treatment of steels, casehardening, nitriding, induction hardening, sulfinuzing, and flame hardening are explained. The book takes a look at blank manufacture, gear milling, and gear shaping and planning. The text further examines gear hobbing. Topics include precision of hobbing machines, worm-wheel hobbing, hob setting, control of accuracy of gears, and hobbing gears for general purposes. The different kinds of hobs, profile grinding, and shaving and lapping are also discussed. The book also focuses on other manufacturing methods, such as thread whirling, broaching gear teeth, tooth rounding, work hardening, and electrochemical machining. The text is a vital source of data for readers interested in gear making.

Advanced Gear Manufacturing and Finishing
Advanced Gear Manufacturing and Finishing

Author: Kapil Gupta

Publisher: Academic Press

Published: 2017-07-13

Total Pages: 242

ISBN-13: 012804506X

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Advanced Gear Manufacturing and Finishing offers detailed coverage of advanced manufacturing technologies used in the production of gears, including new methods such as spark erosion machining, abrasive water jet machining, additive layer manufacturing, laser shaping, and sustainable manufacturing of gears. The industry in this area is constantly producing new settings where gears must endure ever increasing stresses, strains, and temperatures. Advanced methods in manufacturing, finishing, and surface property enhancement have emerged in recent years to meet these challenges. This unique book takes a critical look at the state-of-the-art research into these new methods, and the latest improvements to classic technologies in both gear manufacturing and finishing. This book is essential reading for researchers and engineers working in the fields of powertrain manufacturing, gear technology, and advanced manufacturing technologies. - Describes the machining systems, main components, and working procedures with the help of diagrams and photos. - Demonstrates the mechanisms and capabilities of new methods. - Shows improvements to a range of gear manufacturing and finishing technologies. - Provides a critical review of recent research in a range of fields relevant to gear manufacturing technologies.

New Approaches to Gear Design and Production
New Approaches to Gear Design and Production

Author: Veniamin Goldfarb

Publisher: Springer Nature

Published: 2020-01-25

Total Pages: 530

ISBN-13: 3030349454

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This is the third book in a series devoted to gear design and production. Comprising papers by scientists and gear experts from around the globe, it covers recent developments in practically all spheres of mechanical engineering related to gears and transmissions. It describes advanced approaches to research, design, testing and production of various kinds of gears for a vast range of applications, with a particular focuses on advanced computer-aided approaches for gear analysis, simulation and design, the application of new materials and tribological issues.

Aachen Forum on Gear Production
Aachen Forum on Gear Production

Author: Thomas Bergs

Publisher: Apprimus Wissenschaftsverlag

Published: 2022-02-11

Total Pages: 214

ISBN-13: 3985550123

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Although gears have been indispensable components in various sectors such as mechanical engineering, automotive engineering and industrial gear manufacturing for many decades, increasing requirements and current market developments are constantly presenting the transmission technology industries with new challenges. In modern gear transmissions, competition, besides the price, is determined by load-carrying capacity, operational reliability and noise excitation behavior. In the automotive industry in particular, reliable transmissions with high power density, low weight and minimal noise emissions are required. The current trend towards e-mobility, as well as general ecological and economical challenges to improve resource efficiency, lead to increased demands on gear quality and surface finish. In this context, the finishing and quality inspection of gears take on central roles. As the finishing of gears has a significant influence on their operational behavior, the reliability of the processes must be continuously ensured with regard to a high quality of the work result. Therefore, at this year's Aachen Forum on Gear Production, which is organized hand in hand by the WZL of RWTH Aachen University and the Research Association Transmission Technology (FVA), the focus is on finishing processes and quality inspection of gears. The spectrum of topics ranges from process and tool design in line with requirements to the manufacturing of individual gear geometries and measures for continuous quality assurance. Aspects of modern finishing processes for the generation of superfinished surfaces, quality inspection during production, and the economic efficiency of production and application are presented. The objective of the Aachen Forum on Gear Production is an exchange of knowledge and experience between engineers who are employed or have responsibility in the design, development, production, assembly, and application of gear drives. The individual technical presentations feature both manufacturers of machines and tools as well as users who report on their own practical experience. In addition, there are interesting presentations by research experts.

Direct Gear Design
Direct Gear Design

Author: Alexander L. Kapelevich

Publisher: CRC Press

Published: 2013-03-22

Total Pages: 319

ISBN-13: 1439876185

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Over the last several decades, gearing development has focused on improvements in materials, manufacturing technology and tooling, thermal treatment, and coatings and lubricants. In contrast, gear design methods have remained frozen in time, as the vast majority of gears are designed with standard tooth proportions. This over-standardization significantly limits the potential performance of custom gear drives, especially in demanding aerospace or automotive applications. Direct Gear Design introduces an alternate gear design approach to maximize gear drive performance in custom gear applications. Developed by the author, the Direct Gear Design® method has been successfully implemented in a wide variety of custom gear transmissions over the past 30 years. The results are maximized gear drive performance, increased transmission load capacity and efficiency, and reduced size and weight. This book explains the method clearly, making it easy to apply to actual gear design. Describes the origin and theoretical foundations of the Direct Gear Design approach as well as some of its applications—and its limits Details the optimization techniques and the specifics of Direct Gear Design Discusses how this approach can be used with asymmetric gears to further improve performance Describes tolerance selection, manufacturing technologies, and measurement methods of custom gears Compares Direct Gear Design with traditional gear design from both an analytical and an experimental perspective Illustrates the applicability and benefits of this gear design approach with implementation examples Written by an engineer for engineers, this book presents a unique alternative to traditional gear design. It inspires readers to explore ways of improving gear transmission performance in custom gear applications, from higher transmission load capacity, efficiency, and reliability to lower size, weight, and cost.

Gear Materials, Properties, and Manufacture
Gear Materials, Properties, and Manufacture

Author: Joseph R. Davis

Publisher: ASM International

Published: 2005

Total Pages: 349

ISBN-13: 1615030492

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All of the critical technical aspects of gear materials technology are addressed in this new reference work. Gear Materials, Properties, and Manufacture is intended for gear metallurgists and materials specialists, manufacturing engineers, lubrication technologists, and analysts concerned with gear failures who seek a better understanding of gear performance and gear life. This volume complements other gear texts that emphasize the design, geometry, and theory of gears. The coverage begins with an overview of the various types of gears used, important gear terminology, applied stresses and strength requirements associated with gears, and lubrication and wear. This is followed by in-depth treatment of metallic (ferrous and nonferrous alloys) and plastic gear materials. Emphasis is on the properties of carburized steels, the material of choice for high-performance power transmission gearing.

Light Weight Materials
Light Weight Materials

Author: Kaushik Kumar

Publisher: John Wiley & Sons

Published: 2021-12-20

Total Pages: 256

ISBN-13: 1119887658

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In the automotive and aerospace industries, the need for strong yet light materials has given rise to extensive research into aluminum and magnesium alloys and formable titanium alloys. All of these are categorized as light weight materials. The distinguishing feature of light weight materials is that they are low density, but they have a wide range of properties and, as a result, a wide range of applications. This book provides researchers and students with an overview of the recent advancements in light weight material processing, manufacturing and characterization. It contains chapters by eminent researchers on topics associated with light weight materials, including on the current buzzword “composite materials”. First, this book describes the current status of light weight materials. Then, it studies applications of these materials, given that, as the densities vary, so do the applications, ranging from automobiles and aviation to bio-mechatronics. This book will therefore serve as an excellent guide to this field.

Advanced Machining and Finishing
Advanced Machining and Finishing

Author: Kapil Gupta

Publisher: Elsevier

Published: 2021-04-17

Total Pages: 698

ISBN-13: 0128174536

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Advanced Machining and Finishing explains the background theory, working principles, technical specifications, and latest developments in a wide range of advanced machining and finishing techniques. The book includes valuable technical information, tables of data, and diagrams to assist machinists. Drawing on the work of experts in both academia and industry, coverage addresses theoretical developments as well as practical improvements from R&D. With over 25 important processes, from electro-chemical machining to nano-machining and magnetic field assisted finishing, this is the most complete guide to this subject available. This unique guide will allow readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This is part of a 4 volume set entitled Handbooks in Advanced Manufacturing, with the other 3 addressing Advanced Welding and Deforming, Additive Manufacturing and Surface Treatment, and Sustainable Manufacturing Processes. - Provides the theory, operational parameters, and latest developments in over 25 different machining and finishing processes - Addresses both traditional and non-traditional machining methods - Introduces basic concepts in an introductory chapter, helping readers from a range of backgrounds to engage with the subject matter

Advances in Gear Design and Manufacture
Advances in Gear Design and Manufacture

Author: Stephen P. Radzevich

Publisher: CRC Press

Published: 2019-04-30

Total Pages: 571

ISBN-13: 1351049828

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Advances in Gear Design and Manufacture deals with gears, gear transmissions, and advanced methods of gear production.The book is focused on discussion of the latest discoveries and accomplishments in gear design and production, with chapters written by international experts in the field. Topics are aligned to meet the requirements of the modern scientific theory of gearing, providing readers precise knowledge and recommendations on how perfect gears and gear transmissions can be designed and produced, and how they work. It explains how gears and gear transmissions can be designed to reach high a “power-to-weight” ratio, and how to design and produce compact, high-capacity gearboxes.