Metallurgical Failure Analysis
Metallurgical Failure Analysis

Author: Kannadi Palankeezhe Balan

Publisher: Elsevier

Published: 2018-01-03

Total Pages: 296

ISBN-13: 0128143371

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Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible. The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author's experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike. - Explores the fundamentals and methodology of failure analysis - Examines the major causes of component failures - Teaches a systematic approach to investigation to determine the cause of a failure - Features 37 case studies on high performance engineering components

Metal Failures
Metal Failures

Author: A. J. McEvily

Publisher: John Wiley & Sons

Published: 2002

Total Pages: 352

ISBN-13: 9780471414360

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comprehensive coverage of both the "how" and "why" of metal failures Metal Failures gives engineers the intellectual tools and practical understanding needed to analyze failures from a structural point of view. Its proven methods of examination and analysis enable investigators to: * Reach correct, fact-based conclusions on the causes of metal failures * Present and defend these conclusions before highly critical bodies * Suggest design improvements that may prevent future failures Analytical methods presented include stress analysis, fracture mechanics, fatigue analysis, corrosion science, and nondestructive testing. Numerous case studies illustrate the application of basic principles of metallurgy and failure analysis to a wide variety of real-world situations. Readers learn how to investigate and analyze failures that involve: * Alloys and coatings * Brittle and ductile fractures * Thermal and residual stresses * Creep and fatigue * Corrosion, hydrogen embrittlement, and stress-corrosion cracking This useful professional reference is also an excellent learning tool for senior-level students in mechanical, materials, and civil engineering.

Failure Analysis of Engineering Materials
Failure Analysis of Engineering Materials

Author: Charles R. Brooks

Publisher: McGraw Hill Professional

Published: 2002

Total Pages: 626

ISBN-13: 9780071357586

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Suitable for engineers, this work presents a tool for expert investigation and analysis of component failures. It is designed-to-be-used introduction to principals and practices. It includes: 500 illustrations; pinpoints fracture type with comparative fractographs; and can be used as expert examples in reports.

Analysis of Metallurgical Failures
Analysis of Metallurgical Failures

Author: Vito J. Colangelo

Publisher: Wiley-Interscience

Published: 1987-02-10

Total Pages: 376

ISBN-13:

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This reference guide or undergraduate text shows how to determine, by analyzing metallurgical failures, the validity of a product design. This revision of a successful work features new techniques in electron microscopy, testing fracture toughness, and fracture mechanics. Describes destructive and nondestructive techniques regarding their advantages, limitations, applications, and meaning. Written to be understood by all engineers concerned about component failure this edition approaches typical problem areas from a physical and mechanical viewpoint. Describes the relationship between the practical and the theoretical, so that failure analyses can best be resolved and failure recurrence prevented. Maintains English and SI units throughout.

Fractography and Failure Analysis
Fractography and Failure Analysis

Author: Jorge Luis González-Velázquez

Publisher: Springer

Published: 2018-03-19

Total Pages: 172

ISBN-13: 3319766511

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This book presents fractography and failure analysis at a level that is accessible for non-expert readers, without losing scientific rigor. It offers a comprehensive description of fracture surfaces in engineering materials, with an emphasis on metals, and of the methodology for the observation of fracture surfaces. It also discusses in detail the main fracture mechanisms and their corresponding fracture surfaces, including brittle, ductile, fatigue, and environmental fractures. The last chapter is dedicated to the use of fractography in determining of the causes component failure. In modern engineering, the analysis of fractured components is a common practice in many fields, such as integrity management systems, materials science research, and failure investigations. As such this book is useful for engineers, scientists, engineering students, loss adjuster surveyors and any professional dealing with fractured components.

Metallurgical Failures in Fossil Fired Boilers
Metallurgical Failures in Fossil Fired Boilers

Author: David N. French

Publisher: Krieger Publishing Company

Published: 1990-01-01

Total Pages: 275

ISBN-13: 9780894644825

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Due to a dramatic increase in the interest and understanding of boiler-tube failure analysis, this edition has been updated and expanded. New features include material on fluid dynamics, heat transfer and stress calculations; remaining life assessment of boilers being used beyond their original design expectations; mechanical engineering aspects of boiler design; more information on fatigue, creep, thermal stress for carbon as well as stainless steels; suggestions to prevent future failures.

Failure Analysis of Microbiologically Influenced Corrosion
Failure Analysis of Microbiologically Influenced Corrosion

Author: Richard B. Eckert

Publisher: CRC Press

Published: 2021-11-07

Total Pages: 517

ISBN-13: 1000470091

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Failure Analysis of Microbiologically Influenced Corrosion serves as a complete guide to corrosion failure analysis with an emphasis on the diagnosis of microbiologically influenced corrosion (MIC). By applying the principles of chemistry, microbiology, and metallurgy, readers will be able to reliably determine the mechanistic cause of corrosion damage and failures and select the appropriate methods for mitigating future corrosion incidents. FEATURES Provides background information on the forensic process, types of data or evidence needed to perform the analysis, industrial case studies, details on the MIC failure analysis process, and protocols for field and lab use Presents up-to-date advances in molecular technologies and their application to corrosion failure investigations Offers specific guidelines for conducting MIC failure analyses and case studies to illustrate their application Examines state-of-the-art information on MIC analytical tools and methods With authors with expertise in microbiology, corrosion, materials, and failure investigation, this book provides tools for engineers, scientists, and technologists to successfully combat MIC issues.

Handbook of Case Histories in Failure Analysis, Volume 2
Handbook of Case Histories in Failure Analysis, Volume 2

Author: Khlefa Alarbe Esaklul

Publisher: ASM International

Published: 1992-01-01

Total Pages: 608

ISBN-13: 9780871704955

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Presents more than 120 expert failure analysis case histories from industries including automotive, aerospace, utilities, oil and gas, petrochemical, biomedical, ground transportation, off-highway vehicles, and more. Volume 2 builds on the tremendous acceptance of Volume 1 by the failure analysis community. The two volumes can also be purchased as a set for a special discounted price. Learn how others have investigated and solved failures in various industries involving a wide range of failure modes, materials, and analysis techniques.

Failure Investigation of Boiler Tubes: A Comprehensive Approach
Failure Investigation of Boiler Tubes: A Comprehensive Approach

Author: Paresh Haribhakti

Publisher: ASM International

Published: 2018-01-01

Total Pages: 449

ISBN-13: 1627081569

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Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.