Introducing New Materials in the Automotive Industry

Introducing New Materials in the Automotive Industry

Author: Fredrik Henriksson

Publisher: Linköping University Electronic Press

Published: 2017-11-08

Total Pages: 137

ISBN-13: 9176853977

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Passenger vehicles are central to Western society, and contribute to a significant part of our greenhouse gas emissions. In order to reduce emissions, the automotive industry as a whole is working to reduce mass in passenger vehicles in order to reduce energy consumption. One way to reduce mass is to introduce lightweight materials in the body of the vehicle. This research aims to explore the relationship between product and production system when introducing new materials. Besides a theoretical review and an industry-centered technological mapping, four case studies have been conducted during the course of this licentiate thesis. Two case studies were conducted with engineering design students working as development teams, one case study with the author as the developer and finally one case study in an industrial environment at a product owning company with in-house production. The goal of the case studies has been to increase the collective knowledge of how product development decisions affect production development decisions, and vice versa, when developing passenger vehicles in new materials. In the following analysis of case study outcomes, a number of factors important for introducing new materials are discussed. The relationship between product and production is investigated, both in terms of how the production system affects the product and how the product affects the production system. The outcome from this analysis is a mapping of important factors for automotive industry companies to understand and identify when looking at introducing new materials in existing production systems. Finally, a suggestion for future research efforts is presented.


Advanced Materials in Automotive Engineering

Advanced Materials in Automotive Engineering

Author: Jason Rowe

Publisher: Elsevier

Published: 2012-02-21

Total Pages: 353

ISBN-13: 0857095463

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The automotive industry is under constant pressure to design vehicles capable of meeting increasingly demanding challenges such as improved fuel economy, enhanced safety and effective emission control. Drawing on the knowledge of leading experts, Advanced materials in automotive engineering explores the development, potential and impact of using such materials.Beginning with a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications, Advanced materials in automotive engineering goes on to consider nanostructured steel for automotive body structures, aluminium sheet and high pressure die-cast aluminium alloys for automotive applications, magnesium alloys for lightweight powertrains and automotive bodies, and polymer and composite moulding technologies. The final chapters then consider a range of design and manufacturing issues that need to be addressed when working with advanced materials, including the design of advanced automotive body structures and closures, technologies for reducing noise, vibration and harshness, joining systems, and the recycling of automotive materials.With its distinguished editor and international team of contributors, Advanced materials in automotive engineering is an invaluable guide for all those involved in the engineering, design or analysis of motor vehicle bodies and components, as well as all students of automotive design and engineering. - Explores the development, potential and impact of using advanced materials for improved fuel economy, enhanced safety and effective mission control in the automotive industry - Provides a comprehensive introduction to advanced materials for vehicle lightweighting and automotive applications - Covers a range of design ideas and manufacturing issues that arise when working with advanced materials, including technologies for reducing noise, vibration and harshness, and the recycling of automotive materials


Manufacturing Automotive Components from Sustainable Natural Fiber Composites

Manufacturing Automotive Components from Sustainable Natural Fiber Composites

Author: Lobna A. Elseify

Publisher: Springer Nature

Published: 2021-08-09

Total Pages: 93

ISBN-13: 303083025X

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This book focuses on the use of natural fiber composites (NFCs) in the automotive industry. The new race in the automotive industry is no longer speed, but rather low weight and sustainable. Major automakers and component suppliers are now shifting to natural fiber reinforcements for their composite components as a sustainable and lightweight alternative to conventional, synthetic reinforcements. The main object of this book is to bridge the gap between academic literature and actual industry practices, and to provide a comprehensive and integrated review on the use of NFC in the automotive industry from composite fabrication to recycling. The book focuses on the major areas of interest to academic researchers, such as the history of NFC in the automotive industry, specific types of materials used, material qualification programs, major technical challenges facing NFC, major processing techniques and parameters, analysis of major NFC parts used and their performance requirements, sustainability assessments including life cycle assessment and carbon footprint, and future trends.


Self-Piercing Riveting

Self-Piercing Riveting

Author: A Chrysanthou

Publisher: Woodhead Publishing

Published: 2014-02-14

Total Pages: 231

ISBN-13: 0857098845

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Due to its speed, low energy requirements, and the fact that it does not require a pre-drilled hole, the technique of self-piercing riveting (SPR) has been increasingly adopted by many industries as a high-speed mechanical fastening technique for the joining of sheet material components. Self-piercing riveting comprehensively reviews the process, equipment, and corrosion behaviour of self-piercing riveting, and also describes the process of evaluation and modelling of strength of self-piercing riveted joints, quality control methods and non-destructive testing.Part one provides an extensive overview of the properties of self-piercing riveting. Chapters in this section review the mechanical strength, fatigue, and corrosion behaviour of self-piercing riveted joints. The second part of the book outlines the processing and applications of SPRs, and describes the dynamic strength evaluation/crashworthiness of SPRs, and the modelling of strength of self-piercing riveted joints, before going on to discuss the assessment of the suitability of materials for self-piercing riveting. The concluding chapters describe the quality control and non-destructive testing of self-piercing riveted joints, optimization of the strength of self-piercing rivets, and provides an overview of self-piercing rivets in the automotive industry and the applications of self-piercing riveting in automated vehicle construction.Self-piercing riveting is a standard reference for engineers and designers in the aerospace, materials, welding, joining, automotive and white goods industries, as well as manufacturers of metal components for the automotive, aerospace, white goods and building industries. - Comprehensively reviews the process, equipment, and corrosion behaviour of self-piercing riveting - Describes the process of evaluation and modelling of strength of self-piercing riveted joints, quality control methods and non-destructive testing - Provides an overview of quality, optimization, applications and strength evaluations of self-piercing riveting


Materials Science and Engineering

Materials Science and Engineering

Author: National Research Council

Publisher: National Academies Press

Published: 1999-12-16

Total Pages: 124

ISBN-13: 0309172497

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Materials are the foundation and fabric of manufactured products. In fact, many leading commercial products and military systems could not exist without advanced materials and many of the new products critical to the nation's continued prosperity will come only through the development and commercialization of new materials. Thus, the field of materials science and engineering (MS&E) affects quality of life, industrial competitiveness, and the global environment. The United States leads the world in materials research and development, but does not have as impressive a record in the commercialization of new materials. This book explores the relationships among the producers and users of materials and examines the processes of innovationâ€"from the generation of knowledge to the ultimate integration of a material into a useful product. The authors recommend ways to accelerate the rate at which new ideas are integrated into finished products. Real-life case studies provide an accurate depiction of the processes that take materials and process innovations from the laboratory, to the factory floor, and ultimately to the consumer, drawing on experiences with three distinctive MS&E applicationsâ€"advanced aircraft turbines, automobiles, and computer chips and information-storage devices.


An Introduction to Automotive Composites

An Introduction to Automotive Composites

Author: Nick Tucker

Publisher: iSmithers Rapra Publishing

Published: 2002

Total Pages: 208

ISBN-13: 1859572790

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This book is an upb306d and expanded version of the course notes for the Composite Awareness course run by the Warwick Manufacturing Group in 1998-1999. The book gives readers an appreciation of composites, materials properties, manufacturing technologies and the wider implications of using composites in the automotive sector. It will be useful for those already working with composites in automotive applications and for those who are considering using them in the future.


Energy and Transportation

Energy and Transportation

Author: National Research Council

Publisher: National Academies Press

Published: 2003-10-23

Total Pages: 126

ISBN-13: 0309087414

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This book, also based on a workshop, assesses the current state of chemistry and chemical engineering at the interface with novel and existing forms of energy and transportation systems. The book also identifies challenges for the chemical sciences in helping to meet the increased demand for more energy, and opportunities for research in energy technologies and in the development of transportation vehicles.


Composites Manufacturing

Composites Manufacturing

Author: Sanjay Mazumdar

Publisher: CRC Press

Published: 2001-12-27

Total Pages: 417

ISBN-13: 1420041983

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More and more companies manufacture reinforced composite products. To meet the market need, researchers and industries are developing manufacturing methods without a reference that thoroughly covers the manufacturing guidelines. Composites Manufacturing: Materials, Product, and Process Engineering fills this void. The author presents a fundamental


Japan and the Global Automotive Industry

Japan and the Global Automotive Industry

Author: Koichi Shimokawa

Publisher: Cambridge University Press

Published: 2010-06-03

Total Pages:

ISBN-13: 113948933X

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The Japanese automotive industry enjoyed spectacular success in the 1980s. This was largely due to the so-called 'Lean Production System' - the combination of an efficient production system, an effective supplier system, and a product development system. In the 1990s the industry fell on hard times because of the Japanese asset price bubble and extreme currency appreciation. In this book, eminent industry specialist Koichi Shimokawa draws on his thirty years of research and fieldwork with Japanese and American firms, to show how the Japanese automotive industry has managed to recover from this difficult period. He shows how firms like Toyota were able to transfer Japanese systems to overseas plants and how they have changed in order to compete in increasingly globalized markets. In addition, the book also addresses the two major challenges to the current industry model: the rise of China and the environmental and energy supply situation.