This clear, easy-to-follow handbook is a useful resource for engineers, architects, and plant operators. A one-stop reference for beginners and advanced readers alike, it describes industrial steam systems design and operation in simple steps. The book explains the system fundamentals, system setup, and required equipment, building, mechanical, and other code requirements, and details the execution of a sample project. It also explains the equipment operation principle and describes best design practices for system setup, piping and instrumentation, equipment sizing, pipe sizing, and equipment selection.
Develop a Complete and Thorough Understanding of Industrial Steam Systems Industrial Steam Systems: Fundamentals and Best Design Practices is a complete, concise user's guide for plant designers, operators, and other industry professionals involved with such systems. Focused on the proper safety design and setup of industrial steam systems, this text aligns essential principles with applicable regulations and codes. Incorporating design and operation guidelines from the latest available literature, it describes the industrial steam system equipment and its operation, outlines the requirements of a functioning boiler room, and explains how to design and engineer an industrial steam system properly. From Beginner to Advanced—All within a Single Volume Industrial steam systems are one of the main utility support systems used for almost all manufacturing. This text describes the design and operation of industrial steam systems in simple steps that are extremely beneficial for engineers, architects, and operators. The book help readers with the information needed for the steam systems professional engineering test and boiler operator’s certificate. The text includes a sample project, executed in detail, to explain the system. It also presents relevant examples throughout the text to aid in faster learning. This author covers: Industrial steam system fundamentals and elementary information System setup and required equipment Applicable codes and regulations Equipment operation principals Best design practices for system setup, piping and instrumentation, equipment and pipe sizing, and equipment selection Execution of a sample project Industrial Steam Systems: Fundamentals and Best Design Practices presents an overview of the design, installation, and operation of industrial steam systems. Understanding the system setup, controls, and equipment, and their effect on each other enables readers to learn how to troubleshoot, maintain, and operate an industrial steam system that provides high quality steam efficiently.
Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators
Comprehensively describes the equipment used in process steam systems, good operational and maintenance practices, and techniques used to troubleshoot system problems Explains how an entire steam system should be properly designed, operated and maintained Includes chapters on commissioning and troubleshooting various process systems and problems Presents basic thermodynamics and heat transfer principles as they apply to good process steam system design Covers Steam System Efficiency Upgrades; useful for operations and maintenance personnel responsible for modifying their systems
This was my first book and a true labor of love. I spent decades studying steam and the work of Dead Men, in both old buildings and on library shelves. I traveled the country, haunting used-book stores, looking for engineering books that held the answers to questions that nagged at me. I was obsessed with this topic, and when I finally sat to write, I poured all that I had learned into this book, and as I wrote, I tried my best to make the words sound good to you - like we were together and having a conversation. I wanted you to know what I know and I wanted you to be able to do what I can do when it comes to old steam systems. This book arrived in 1992 and has since gone though dozens of printings. We've sold it in every state as well as in foreign countries. Steam heat is everywhere there are old buildings, so why shouldn't you be the one with the answers? Dan Holohan
Here is your complete guide to the systems and equipment used for producing electrical power, steam, and utility functions such as heating, refrigeration, ventilation, and water for industrial facilities. The full scope of the various types of boiler plants, turbines, pumps, and cogenerating systems are examined, including design considerations, as well as optimum application of auxiliary equipment. The critical and sometimes competing factors which contribute to the overall success of an installation, such as energy efficiency, solid and gas emissions, overall cost effectiveness and performance, convenience of operation, and safety are put into clear perspective. Energy conservation measures specific to the steam plant including heat recovery, as well as overall plant energy management, are fully explored.
Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.
The definitive reference on the role of steam in the production and operation of power plants for electric generation and industrial process applications For more than 80 years, Steam Plant Operation has been an unmatched source of information on steam power plants, including design, operation, and maintenance. The Tenth Edition emphasizes the importance of devising a comprehensive energy plan utilizing all economical sources of energy, including fossil fuels, nuclear power, and renewable energy sources. This trusted classic discusses the important role that steam plays in our power production and identifies the associated risks and potential problems of other energy sources. You will find concise explanations of key concepts, from fundamentals through design and operation. For energy students, Steam Plant Operation provides a solid introduction to steam power plant technology. This practical guide includes common power plant calculations such as plant heat rate, boiler efficiency, pump performance, combustion processes, and explains the systems necessary to control plant emissions. Numerous illustrations and clear presentation of the material will prove invaluable for those preparing for an operator’s license exam. Examples throughout show real-world application of the topics discussed. COVERAGE INCLUDES: • Steam and Its Importance • Boilers • Design and Construction of Boilers • Combustion of Fuels • Boiler Settings, Combustion Systems, and Auxiliary Equipment • Boiler Accessories • Operation and Maintenance of Boilers • Pumps • Steam Turbines, Condensers, and Cooling Towers • Operating and Maintaining Steam Turbines, Condensers, Cooling Towers, and Auxiliaries • Auxiliary Steam Plant Equipment • Environmental Control Systems • Waste-to-Energy Plants
