Failure Investigation of Boiler Tubes: A Comprehensive Approach
Failure Investigation of Boiler Tubes: A Comprehensive Approach

Author: Paresh Haribhakti

Publisher: ASM International

Published: 2018-01-01

Total Pages: 449

ISBN-13: 1627081569

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Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.

Corrosion Atlas Case Studies
Corrosion Atlas Case Studies

Author: Fuad Khoshnaw

Publisher: Elsevier

Published: 2023-11-15

Total Pages: 232

ISBN-13: 0443132275

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Corrosion Atlas Case Studies: 2023 Edition gives engineers expedient daily corrosion solutions for common industrial equipment no matter the industry. Providing a purely operational level view, this reference is designed as concise case studies categorized by material and includes content surrounding the phenomenon, equipment appearance supported by a color image, time of service, conditions, cause and suggested remedies. Additional reference listings for deeper understanding beyond the practical elements are also included. Rounding out with an introductory foundational layer of corrosion principles critical to all engineers, this book delivers the daily tool required for engineers today to solve their equipment's corrosion problems. Corrosion engineers today spend enormous amounts of time and money searching multiple detailed sources and variable industry-specific standards to locate known remedies to corrosion equipment problems. Corrosion Atlas Series is the first centralized collection of case studies containing challenges paired directly with solutions together in one location. The third release of content in the series, - Solves equipment failure with easy-to-find remedies organized by essential elements such as materials, system, part, cause, environmental, and phenomenon - Grasps fundamental corrosion elements on all major industrial pieces of equipment - Identifies failures by appearance with color figures within each case study - Provides correlation between avoiding corrosion and net zero

Effective FMEAs
Effective FMEAs

Author: Carl S. Carlson

Publisher: John Wiley & Sons

Published: 2012-04-11

Total Pages: 462

ISBN-13: 1118312589

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Outlines the correct procedures for doing FMEAs and how to successfully apply them in design, development, manufacturing, and service applications There are a myriad of quality and reliability tools available to corporations worldwide, but the one that shows up consistently in company after company is Failure Mode and Effects Analysis (FMEA). Effective FMEAs takes the best practices from hundreds of companies and thousands of FMEA applications and presents streamlined procedures for veteran FMEA practitioners, novices, and everyone in between. Written from an applications viewpoint—with many examples, detailed case studies, study problems, and tips included—the book covers the most common types of FMEAs, including System FMEAs, Design FMEAs, Process FMEAs, Maintenance FMEAs, Software FMEAs, and others. It also presents chapters on Fault Tree Analysis, Design Review Based on Failure Mode (DRBFM), Reliability-Centered Maintenance (RCM), Hazard Analysis, and FMECA (which adds criticality analysis to FMEA). With extensive study problems and a companion Solutions Manual, this book is an ideal resource for academic curricula, as well as for applications in industry. In addition, Effective FMEAs covers: The basics of FMEAs and risk assessment How to apply key factors for effective FMEAs and prevent the most common errors What is needed to provide excellent FMEA facilitation Implementing a "best practice" FMEA process Everyone wants to support the accomplishment of safe and trouble-free products and processes while generating happy and loyal customers. This book will show readers how to use FMEA to anticipate and prevent problems, reduce costs, shorten product development times, and achieve safe and highly reliable products and processes.

The NALCO Guide to Boiler Failure Analysis
The NALCO Guide to Boiler Failure Analysis

Author: Robert D. Port

Publisher: McGraw-Hill Professional

Published: 1991

Total Pages: 314

ISBN-13:

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This book illustrates and explains virtually all common failure modes which adversely affect boiler reliability. Each failure mode is well illustrated with case histories. The corrective steps necessary to reduce or eliminate each failure type, as well as precautionary notes, are provided. The book is a comprehensive, authoritative field guide for the identification and elimination of boilure failures. Boilers of virtually all pressures and many construction designs are presented.

Catalytic Methods in Flow Chemistry
Catalytic Methods in Flow Chemistry

Author: Christophe Len

Publisher: MDPI

Published: 2020-04-15

Total Pages: 158

ISBN-13: 303928732X

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The chemical industry is essential in the daily humn life of modern society; despite the misconception about the real need for chemical production, everyone enjoys the benefit of the chemical progress. However, the chemical industry generates a large variety of products, including (i) basic chemicals, e.g., polymers, petrochemicals, and basic inorganics; (ii) specialty chemicals for crop protection, paints, inks, colorants, textiles, paper, and engineering; and (iii) consumer chemicals, including detergents, soaps, etc. For these reasons, chemists in both acdemia and industry are challenged with developing green and sustainable chemical production towrad the full-recycling of feedstocks and waste. Aiming to improve the intensification of the process, chemists have established chemical reactions based on catalysis, as well as alternative technologies, such as continuous flow. The aim of this book is to cover promising recent research and novel trends in the field of novel catalytic reactions (homogeneous, heterogeneous, and enzymatic, as well as their combinations) in continuous flow conditions. A collection of recent contribution for conversion of starting material originated from petroleum resources or biomass into highly-added value chemicals are reported.

Service Experience in Fossil and Nuclear Power Plants
Service Experience in Fossil and Nuclear Power Plants

Author:

Publisher:

Published: 1999

Total Pages: 334

ISBN-13:

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Contains papers from an August 1999 conference, arranged in sections on service experience in fossil fuel plants and in operating nuclear plants, development and user experience of new methodologies of structural integrity assessment, and equipment assessments. Specific areas covered include failure

The Science and Engineering of Thermal Spray Coatings
The Science and Engineering of Thermal Spray Coatings

Author: Lech Pawlowski

Publisher: John Wiley & Sons

Published: 2008-04-30

Total Pages: 656

ISBN-13: 0470754079

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This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.