Water utilities often do not know the specific cause of external corrosion observed on their water mains, and consequently, the chosen preventative measure may not work effectively. Historically, these choices are based on data from other industries (e.g., gas and oil) and may not be suitable for the water industry. Corrosion of metallic pipes can be caused by a variety of mechanisms, each of which requires a different solution. Determining which corrosion mechanism is at work is not a simple matter, because the resulting pipe damage looks similar for all of them. The failure to properly identify corrosion sources may produce prevention systems that are ineffective or do not last. For example, it is not effective to install an anode bag on a main that has a bacteriological corrosion problem. Similarly, an anode bag installed to reduce corrosion caused by a stray impressed current would be quickly used up and would provide only short-term protection. Much recent research on corrosion has focused on internal corrosion, primarily related to water-quality issues, such as lead and copper control and red water. This project will examine external corrosion, which affects the structural integrity of the pipe and makes it vulnerable to leaks and breakage. After identifying the causes of external corrosion, the study will find economical solutions for each type of corrosion and verify them through field trials.
Whether it's called "fixed equipment (at ExxonMobil), "stationary equipment (at Shell), or "static equipment (in Europe), this type of equipment is the bread and butter of any process plant. Used in the petrochemical industry, pharmaceutical industry, food processing industry, paper industry, and the manufacturing process industries, stationary equipment must be kept operational and reliable for companies to maintain production and for employees to be safe from accidents. This series, the most comprehensive of its kind, uses real-life examples and time-tested rules of thumb to guide the mechanical engineer through issues of reliability and fitness-for-service. This volume on piping and pipeline assessment is the only handbook that the mechanical or pipeline engineer needs to assess pipes and pipelines for reliability and fitness-for-service.* Provides essential insight to make informed decisions on when to run, alter, repair, monitor, or replace equipment* How to perform these type of assessments and calculations on pipelines is a 'hot' issue in the petrochemical industry at this time* There is very little information on the market right now for pipers and pipeliners with regard to pipe and pipeline fitness-for-service
A variable game changer for those companies operating in hostile, corrosive marine environments, Corrosion Control for Offshore Structures provides critical corrosion control tips and techniques that will prolong structural life while saving millions in cost. In this book, Ramesh Singh explains the ABCs of prolonging structural life of platforms and pipelines while reducing cost and decreasing the risk of failure. Corrosion Control for Offshore Structures places major emphasis on the popular use of cathodic protection (CP) combined with high efficiency coating to prevent subsea corrosion. This reference begins with the fundamental science of corrosion and structures and then moves on to cover more advanced topics such as cathodic protection, coating as corrosion prevention using mill applied coatings, field applications, and the advantages and limitations of some common coating systems. In addition, the author provides expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard and Test Methods. Packed with tables, charts and case studies, Corrosion Control for Offshore Structures is a valuable guide to offshore corrosion control both in terms of its theory and application. - Prolong the structural life of your offshore platforms and pipelines - Understand critical topics such as cathodic protection and coating as corrosion prevention with mill applied coatings - Gain expert insight on a number of NACE and DNV standards and recommended practices as well as ISO and Standard Test Methods.
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The effect of corrosion in the oil industry leads to the failure of parts. This failure results in shutting down the plant to clean the facility. The annual cost of corrosion to the oil and gas industry in the United States alone is estimated at $27 billion (According to NACE International)-leading some to estimate the global annual cost to the oil and gas industry as exceeding $60 billion. In addition, corrosion commonly causes serious environmental problems, such as spills and releases. An essential resource for all those who are involved in the corrosion management of oil and gas infrastructure, Corrosion Control in the Oil and Gas Industry provides engineers and designers with the tools and methods to design and implement comprehensive corrosion-management programs for oil and gas infrastructures. The book addresses all segments of the industry, including production, transmission, storage, refining and distribution. Selects cost-effective methods to control corrosion Quantitatively measures and estimates corrosion rates Treats oil and gas infrastructures as systems in order to avoid the impacts that changes to one segment if a corrosion management program may have on others Provides a gateway to more than 1,000 industry best practices and international standards