Modelling and Simulation of Sheet Metal Forming Processes
Modelling and Simulation of Sheet Metal Forming Processes

Author: Marta C. Oliveira

Publisher: MDPI

Published: 2020-04-22

Total Pages: 254

ISBN-13: 3039285564

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The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Micromechanics Modelling of Ductile Fracture
Micromechanics Modelling of Ductile Fracture

Author: Zengtao Chen

Publisher: Springer Science & Business Media

Published: 2013-04-02

Total Pages: 335

ISBN-13: 9400760981

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This book summarizes research advances in micromechanics modeling of ductile fractures made in the past two decades. The ultimate goal of this book is to reach manufacturing frontline designers and materials engineers by providing a user-oriented, theoretical background of micromechanics modeling. Accordingly, the book is organized in a unique way, first presenting a vigorous damage percolation model developed by the authors over the last ten years. This model overcomes almost all difficulties of the existing models and can be used to completely accommodate ductile damage developments within a single-measure microstructure frame. Related void damage criteria including nucleation, growth and coalescence are then discussed in detail: how they are improved, when and where they are used in the model, and how the model performs in comparison with the existing models. Sample forming simulations are provided to illustrate the model’s performance.

Comprehensive Structural Integrity
Comprehensive Structural Integrity

Author: Ian Milne

Publisher: Elsevier

Published: 2003-07-25

Total Pages: 4647

ISBN-13: 0080490735

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The aim of this major reference work is to provide a first point of entry to the literature for the researchers in any field relating to structural integrity in the form of a definitive research/reference tool which links the various sub-disciplines that comprise the whole of structural integrity. Special emphasis will be given to the interaction between mechanics and materials and structural integrity applications. Because of the interdisciplinary and applied nature of the work, it will be of interest to mechanical engineers and materials scientists from both academic and industrial backgrounds including bioengineering, interface engineering and nanotechnology. The scope of this work encompasses, but is not restricted to: fracture mechanics, fatigue, creep, materials, dynamics, environmental degradation, numerical methods, failure mechanisms and damage mechanics, interfacial fracture and nano-technology, structural analysis, surface behaviour and heart valves. The structures under consideration include: pressure vessels and piping, off-shore structures, gas installations and pipelines, chemical plants, aircraft, railways, bridges, plates and shells, electronic circuits, interfaces, nanotechnology, artificial organs, biomaterial prostheses, cast structures, mining... and more. Case studies will form an integral part of the work.

Damage Mechanics in Metal Forming
Damage Mechanics in Metal Forming

Author: Khemais Saanouni

Publisher: John Wiley & Sons

Published: 2013-02-04

Total Pages: 397

ISBN-13: 1118600878

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The aim of this book is to summarize the current most effective methods for modeling, simulating, and optimizing metal forming processes, and to present the main features of new, innovative methods currently being developed which will no doubt be the industrial tools of tomorrow. It discusses damage (or defect) prediction in virtual metal forming, using advanced multiphysical and multiscale fully coupled constitutive equations. Theoretical formulation, numerical aspects as well as application to various sheet and bulk metal forming are presented in detail. Virtual metal forming is nowadays inescapable when looking to optimize numerically various metal forming processes in order to design advanced mechanical components. To do this, highly predictive constitutive equations accounting for the full coupling between various physical phenomena at various scales under large deformation including the ductile damage occurrence are required. In addition, fully 3D adaptive numerical methods related to time and space discretization are required in order to solve accurately the associated initial and boundary value problems. This book focuses on these two main and complementary aspects with application to a wide range of metal forming and machining processes. Contents 1. Elements of Continuum Mechanics and Thermodynamics. 2. Thermomechanically-Consistent Modeling of the Metals Behavior with Ductile Damage. 3. Numerical Methods for Solving Metal Forming Problems. 4. Application to Virtual Metal Forming.

Metal Forming
Metal Forming

Author: William F. Hosford

Publisher: Cambridge University Press

Published: 2011-02-07

Total Pages: 345

ISBN-13: 113949743X

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This book helps the engineer understand the principles of metal forming and analyze forming problems - both the mechanics of forming processes and how the properties of metals interact with the processes. In this fourth edition, an entire chapter has been devoted to forming limit diagrams and various aspects of stamping and another on other sheet forming operations. Sheet testing is covered in a separate chapter. Coverage of sheet metal properties has been expanded. Interesting end-of-chapter notes have been added throughout, as well as references. More than 200 end-of-chapter problems are also included.

Analysis and Optimization of Sheet Metal Forming Processes
Analysis and Optimization of Sheet Metal Forming Processes

Author: Amrut Mulay

Publisher: CRC Press

Published: 2024-06-13

Total Pages: 371

ISBN-13: 1040027318

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Analysis and Optimization of Sheet Metal Forming Processes comprehensively covers sheet metal forming, from choosing materials, tools and the forming method to optimising the entire process through finite element analysis and computer-aided engineering. Beginning with an introduction to sheet metal forming, the book provides a guide to the various techniques used within the industry. It provides a discussion of sheet metal properties relevant to forming processes, such as ductility, formability, and strength, and analyses how materials should be selected with factors including material properties, cost, and availability. Forming processes including shearing, bending, deep drawing, and stamping are also discussed, along with tools such as dies, punches, and moulds. Simulation and modelling are key to optimising the sheet metal forming process, including finite element analysis and computer-aided engineering. Other topics included are quality control, design, industry applications, and future trends. The book will be of interest to students and professionals working in the field of sheet metal and metal forming, materials science, mechanical engineering, and metallurgy.

Advances in Mechanical Engineering, Materials and Mechanics
Advances in Mechanical Engineering, Materials and Mechanics

Author: Mohamed Kharrat

Publisher: Springer

Published: 2020-08-05

Total Pages: 465

ISBN-13: 9783030520700

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This book reports on cutting-edge research in the broad fields of mechanical engineering and mechanics. It describes innovative applications and research findings in applied and fluid mechanics, design and manufacturing, thermal science and materials. A number of industrially relevant recent advances are also highlighted. All papers were carefully selected from contributions presented at the International Conference on Advances in Mechanical Engineering and Mechanics, ICAMEM2019, held on December 16–18, 2019, in Hammamet, Tunisia, and organized by the Laboratory of Electromechanical Systems (LASEM) at the National School of Engineers of Sfax (ENIS) and the Tunisian Scientific Society (TSS), in collaboration with a number of higher education and research institutions in and outside Tunisia.

Sheet Metal Forming Processes
Sheet Metal Forming Processes

Author: Dorel Banabic

Publisher: Springer Science & Business Media

Published: 2010-06-21

Total Pages: 312

ISBN-13: 3540881131

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The concept of virtual manufacturing has been developed in order to increase the industrial performances, being one of the most ef cient ways of reducing the m- ufacturing times and improving the quality of the products. Numerical simulation of metal forming processes, as a component of the virtual manufacturing process, has a very important contribution to the reduction of the lead time. The nite element method is currently the most widely used numerical procedure for s- ulating sheet metal forming processes. The accuracy of the simulation programs used in industry is in uenced by the constitutive models and the forming limit curves models incorporated in their structure. From the above discussion, we can distinguish a very strong connection between virtual manufacturing as a general concept, ?nite element method as a numerical analysis instrument and constitutive laws,aswellas forming limit curves as a speci city of the sheet metal forming processes. Consequently, the material modeling is strategic when models of reality have to be built. The book gives a synthetic presentation of the research performed in the eld of sheet metal forming simulation during more than 20 years by the members of three international teams: the Research Centre on Sheet Metal Forming—CERTETA (Technical University of Cluj-Napoca, Romania); AutoForm Company from Zürich, Switzerland and VOLVO automotive company from Sweden. The rst chapter presents an overview of different Finite Element (FE) formu- tions used for sheet metal forming simulation, now and in the past.

Numerical Modelling and Simulation of Metal Processing
Numerical Modelling and Simulation of Metal Processing

Author: Christof Sommitsch

Publisher: MDPI

Published: 2021-08-16

Total Pages: 374

ISBN-13: 303651080X

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This book deals with metal processing and its numerical modelling and simulation. In total, 21 papers from different distinguished authors have been compiled in this area. Various processes are addressed, including solidification, TIG welding, additive manufacturing, hot and cold rolling, deep drawing, pipe deformation, and galvanizing. Material models are developed at different length scales from atomistic simulation to finite element analysis in order to describe the evolution and behavior of materials during thermal and thermomechanical treatment. Materials under consideration are carbon, Q&T, DP, and stainless steels; ductile iron; and aluminum, nickel-based, and titanium alloys. The developed models and simulations shall help to predict structure evolution, damage, and service behavior of advanced materials.