Data-driven Methods for Fault Detection and Diagnosis in Chemical Processes

Data-driven Methods for Fault Detection and Diagnosis in Chemical Processes

Author: Evan L. Russell

Publisher: Springer Science & Business Media

Published: 2012-12-06

Total Pages: 193

ISBN-13: 1447104099

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Early and accurate fault detection and diagnosis for modern chemical plants can minimise downtime, increase the safety of plant operations, and reduce manufacturing costs. The process-monitoring techniques that have been most effective in practice are based on models constructed almost entirely from process data. The goal of the book is to present the theoretical background and practical techniques for data-driven process monitoring. Process-monitoring techniques presented include: Principal component analysis; Fisher discriminant analysis; Partial least squares; Canonical variate analysis. The text demonstrates the application of all of the data-driven process monitoring techniques to the Tennessee Eastman plant simulator - demonstrating the strengths and weaknesses of each approach in detail. This aids the reader in selecting the right method for his process application. Plant simulator and homework problems in which students apply the process-monitoring techniques to a nontrivial simulated process, and can compare their performance with that obtained in the case studies in the text are included. A number of additional homework problems encourage the reader to implement and obtain a deeper understanding of the techniques. The reader will obtain a background in data-driven techniques for fault detection and diagnosis, including the ability to implement the techniques and to know how to select the right technique for a particular application.


From Plant Data to Process Control

From Plant Data to Process Control

Author: Liuping Wang

Publisher: CRC Press

Published: 2000-08-31

Total Pages: 250

ISBN-13: 9780748407019

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Process engineering spans industrial applications in the manufacturing sector from petrochemical to polymer to mineral production. From Plant Data to Process Control covers the most up-to-date techniques and algorithms in the area of process identification (PID) and process control, two key components of process engineering, essential for optimizing production systems. It examines both the theoretical advances in process design and control theory, and a wide variety of implementations. A wide variety of approaches are presented for building models of dynamical systems based on observed data (process identification) and for making the output of a system behave in a desired fashion by properly selecting the process input (process control).


Impact of Advances in Computing and Communications Technologies on Chemical Science and Technology

Impact of Advances in Computing and Communications Technologies on Chemical Science and Technology

Author: National Research Council

Publisher: National Academies Press

Published: 1999-08-31

Total Pages: 235

ISBN-13: 0309184029

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The Chemical Sciences Roundtable provides a forum for discussing chemically related issues affecting government, industry and government. The goal is to strengthen the chemical sciences by foster communication among all the important stakeholders. At a recent Roundtable meeting, information technology was identified as an issue of increasing importance to all sectors of the chemical enterprise. This book is the result of a workshop convened to explore this topic.


The Efficient Use of Quality Control Data

The Efficient Use of Quality Control Data

Author: Kenneth Walter Kemp

Publisher: Oxford University Press

Published: 2001

Total Pages: 282

ISBN-13: 9780198536741

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Accurate measurements in clinical and industrial testing are often not possible. Each measurement contains what can be regarded as containing an uncontrollable component of error. Their use to control quality therefore inevitably leads to right and wrong conclusions. This book describesmethods which can be used to control the frequency with which these occur. It describes recent developments which can be employed when very few control measurements can be taken due to limitations of cost or technical difficulty. The monograph begins by describing simple statistical decision ruleswhich were initially used to control the quality of industrial processes. These then form a basis on which to describe the concepts and practical consequences of the use of statistical quality control. Thereafter it proceeds to illustrate improvements in the property of decision rules which can beachieved with appropriate choices of control rule parameters, test statistics and methods of control which selectively utilise information contained in the test data which is indicating that a change in quality level has occurred.


Control Performance Management in Industrial Automation

Control Performance Management in Industrial Automation

Author: Mohieddine Jelali

Publisher: Springer Science & Business Media

Published: 2012-10-31

Total Pages: 489

ISBN-13: 1447145461

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Control Performance Management in Industrial Automation provides a coherent and self-contained treatment of a group of methods and applications of burgeoning importance to the detection and solution of problems with control loops that are vital in maintaining product quality, operational safety, and efficiency of material and energy consumption in the process industries. The monograph deals with all aspects of control performance management (CPM), from controller assessment (minimum-variance-control-based and advanced methods), to detection and diagnosis of control loop problems (process non-linearities, oscillations, actuator faults), to the improvement of control performance (maintenance, re-design of loop components, automatic controller re-tuning). It provides a contribution towards the development and application of completely self-contained and automatic methodologies in the field. Moreover, within this work, many CPM tools have been developed that goes far beyond available CPM packages. Control Performance Management in Industrial Automation: · presents a comprehensive review of control performance assessment methods; · develops methods and procedures for the detection and diagnosis of the root-causes of poor performance in complex control loops; · covers important issues that arise when applying these assessment and diagnosis methods; · recommends new approaches and techniques for the optimization of control loop performance based on the results of the control performance stage; and · offers illustrative examples and industrial case studies drawn from – chemicals, building, mining, pulp and paper, mineral and metal processing industries. This book will be of interest to academic and industrial staff working on control systems design, maintenance or optimisation in all process industries.