Failure Investigation of Boiler Tubes: A Comprehensive Approach
Failure Investigation of Boiler Tubes: A Comprehensive Approach

Author: Paresh Haribhakti

Publisher: ASM International

Published: 2018-01-01

Total Pages: 449

ISBN-13: 1627081569

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Failures or forced shutdowns in power plants are often due to boilers, and particularly failure of boiler tubes. This comprehensive resource deals with the subject of failure investigation of boiler tubes from basic fundamentals to practical applications. Coverage includes properties and selection of materials for boiler tubes from a metallurgical view point, damage mechanisms responsible for failure of boiler tubes, and characterization techniques employed for investigating failures of boiler tubes in thermal power plants and utility boilers of industrial/commercial/institutional (ICI) boilers. A large number of case studies based on the actual failures from the field are described, along with photographs and microstructures to allow for easy comprehension of the theory behind the failures. This book is geared to practicing engineers and for studies in the major area of power plant engineering. For non-metallurgists, a chapter has been devoted to the basics of material science, metallurgy of steels, heat treatment, and structure-property correlation. A chapter on materials for boiler tubes covers composition and application of different grades of steels and high temperature alloys currently in use as boiler tubes and future materials to be used in supercritical, ultra-supercritical and advanced ultra-supercritical thermal power plants. A comprehensive discussion on different mechanisms of boiler tube failure is the heart of the book. Additional chapters detailing the role of advanced material characterization techniques in failure investigation and the role of water chemistry in tube failures are key contributions to the book. The authors have long-standing experience in the field of metallurgy and materials technology, failure investigation, remaining life assessment (RLA) and fitness for service (FFS) for industrial plant and equipment, including power plants. They have conducted a large number of failure investigations of boiler tubes and have recommended effective remedial measures in problem solving for power and utility boilers.

Boiler Tube Failure Mechanisms
Boiler Tube Failure Mechanisms

Author: Atanu Saha

Publisher: Springer Nature

Published: 2023-06-12

Total Pages: 136

ISBN-13: 9819931304

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This book presents failure mechanisms of different boiler components and preventive measures. It illustrates the basic steam flow and circuit design of steam boiler, boiler design parameters, boiler components materials and their behavior at different temperatures. The book aims to identify the cause(s) of in-service failure of secondary superheater tube, platen superheater tube and furnace water wall tube and also presents the solutions to avoid the future failures. This volume will be of interest to researchers and professionals working in the areas of energy, power generation, electric power plants, thermodynamics, industrial chemistry, etc.

Modern Physical Metallurgy and Materials Engineering
Modern Physical Metallurgy and Materials Engineering

Author: R. E. Smallman

Publisher: Elsevier

Published: 1999-11-22

Total Pages: 449

ISBN-13: 0080511996

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For many years, various editions of Smallman's Modern Physical Metallurgy have served throughout the world as a standard undergraduate textbook on metals and alloys. In 1995, it was rewritten and enlarged to encompass the related subject of materials science and engineering and appeared under the title Metals & Materials: Science, Processes, Applications offering a comprehensive amount of a much wider range of engineering materials. Coverage ranged from pure elements to superalloys, from glasses to engineering ceramics, and from everyday plastics to in situ composites, Amongst other favourable reviews, Professor Bhadeshia of Cambridge University commented: "Given the amount of work that has obviously gone into this book and its extensive comments, it is very attractively priced. It is an excellent book to be recommend strongly for purchase by undergraduates in materials-related subjects, who should benefit greatly by owning a text containing so much knowledge."The book now includes new chapters on materials for sports equipment (golf, tennis, bicycles, skiing, etc.) and biomaterials (replacement joints, heart valves, tissue repair, etc.) - two of the most exciting and rewarding areas in current materials research and development. As in its predecessor, numerous examples are given of the ways in which knowledge of the relation between fine structure and properties has made it possible to optimise the service behaviour of traditional engineering materials and to develop completely new and exciting classes of materials. Special consideration is given to the crucial processing stage that enables materials to be produced as marketable commodities. Whilst attempting to produce a useful and relatively concise survey of key materials and their interrelationships, the authors have tried to make the subject accessible to a wide range of readers, to provide insights into specialised methods of examination and to convey the excitement of the atmosphere in which new materials are conceived and developed.

The NALCO Guide to Boiler Failure Analysis
The NALCO Guide to Boiler Failure Analysis

Author: Robert D. Port

Publisher: McGraw-Hill Professional

Published: 1991

Total Pages: 314

ISBN-13:

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This book illustrates and explains virtually all common failure modes which adversely affect boiler reliability. Each failure mode is well illustrated with case histories. The corrective steps necessary to reduce or eliminate each failure type, as well as precautionary notes, are provided. The book is a comprehensive, authoritative field guide for the identification and elimination of boilure failures. Boilers of virtually all pressures and many construction designs are presented.

Heat Exchangers
Heat Exchangers

Author: Kuppan Thulukkanam

Publisher: CRC Press

Published: 2024-02-29

Total Pages: 473

ISBN-13: 1003826873

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Heat Exchangers: Operation, Performance, and Maintenance, Third Edition covers heat exchanger installation, commissioning and operation, and maintenance and performance monitoring in service. Focusing on in-service issues like flow-induced vibration, corrosion, and corrosion control, and fouling and fouling control, the book explores performance deterioration in service, maintenance issues, defects, tube failures, and how to detect these issues with NDT methods. It discusses various cleaning processes and repair methods. The book also considers boilers, utility boilers, coal-based thermal power plants, boiler corrosion, and boiler degradation mechanisms. It discusses different types of cooling systems, feedwater treatment, deaerators, feedwater heaters, economizers, condensers, cooling towers, and cooling-water management. The book serves as a useful reference for researchers, graduate students, power plant engineers, and engineers in the field of heat exchanger design, including pressure vessel manufacturers.

Advanced Ceramic Coatings for Energy Applications
Advanced Ceramic Coatings for Energy Applications

Author: Ram Gupta

Publisher: Elsevier

Published: 2024-02-16

Total Pages: 370

ISBN-13: 0323996213

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Smart ceramic coatings containing multifunctional components are now finding application in transportation and automotive industries, in electronics, and energy, sectors, in aerospace and defense, and in industrial goods and healthcare. Their wide application and stability in harsh environments are only possible due to the stability of the inorganic components that are used in ceramic coatings. Ceramic coatings are typically silicon nitride, chromia, hafnia, alumina, alumina-magnesia, silica, silicon carbide, titania, and zirconia-based compositions. The increased demand for these materials and their application in energy, transportation, and the automotive industry, are considered, to be the main drivers. Advanced Ceramic Coatings for Energy Applications covers recent developments in conducting electrodes, photovoltaics, solar cells, battery applications, fuel cells, electrocatalysts, photocatalysts and supercapacitors. The book is one of four volumes that together provide a comprehensive resource in the field of Advanced Ceramic Coatings, also including titles covering: fundamentals, manufacturing, and classification; biomedical applications; and emerging applications. The books will be extremely useful for academic and industrial researchers and practicing engineers who need to find reliable and up-to-date information about recent progresses and new developments in the field of advanced ceramic coatings. It will also be of value to early career scientists providing background knowledge to the field. - Includes comprehensive coverage of advanced ceramic coatings for energy applications - Features the latest progress and recent technological developments - Includes comparisons to other coatings types (e.g., polymers, metals, and enamel) to demonstrate potential, limitations, and differences - Contains extensive case studies and worked examples

Boilers
Boilers

Author: Kumar Rayaprolu

Publisher: CRC Press

Published: 2012-11-20

Total Pages: 653

ISBN-13: 1466500530

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Following the publication of the author’s first book, Boilers for Power and Process by CRC Press in 2009, several requests were made for a reference with even quicker access to information. Boilers: A Practical Reference is the result of those requests, providing a user-friendly encyclopedic format with more than 500 entries and nearly the same number of supporting illustrations. Written for practicing engineers and dealing with practical issues rather than theory, this reference focuses exclusively on water tube boilers found in process industries and power plants. It provides broad explanations for the following topics: A range of boilers and main auxiliaries, as well as steam and gas turbines Traditional firing techniques—grates, oil/gas, and modern systems Industrial, utility, waste heat, MSW and bio-fuel-fired boilers, including supercritical boilers The scientific fundamentals of combustion, heat transfer, fluid flow, and more The basics of fuels, water, ash, high-temperature steels, structurals, refractory, insulation, and more Additional engineering topics like boiler instruments, controls, welding, corrosion, and wear Air pollution, its abatement techniques and their effect on the design of boilers and auxiliaries Emerging technologies such as carbon capture, oxy-fuel combustion, and PFBC This reference covers almost every topic needed by boiler engineers in process and power plants. An encyclopedia by design and a professional reference book by focus and size, this volume is strong on fundamentals and design aspects as well as practical content. The scope and easy-to-navigate presentation of the material plus the numerous illustrations make this a unique reference for busy design, project, operation, and consulting engineers.