Application of Damage Models in Metal Forming
Author:
Publisher:
Published: 1995
Total Pages:
ISBN-13:
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Damage Mechanics in Metal Forming
Author: Khemais Saanouni
Publisher: John Wiley & Sons
Published: 2013-02-04
Total Pages: 397
ISBN-13: 1118600878
DOWNLOAD EBOOKThe aim of this book is to summarize the current most effective methods for modeling, simulating, and optimizing metal forming processes, and to present the main features of new, innovative methods currently being developed which will no doubt be the industrial tools of tomorrow. It discusses damage (or defect) prediction in virtual metal forming, using advanced multiphysical and multiscale fully coupled constitutive equations. Theoretical formulation, numerical aspects as well as application to various sheet and bulk metal forming are presented in detail. Virtual metal forming is nowadays inescapable when looking to optimize numerically various metal forming processes in order to design advanced mechanical components. To do this, highly predictive constitutive equations accounting for the full coupling between various physical phenomena at various scales under large deformation including the ductile damage occurrence are required. In addition, fully 3D adaptive numerical methods related to time and space discretization are required in order to solve accurately the associated initial and boundary value problems. This book focuses on these two main and complementary aspects with application to a wide range of metal forming and machining processes. Contents 1. Elements of Continuum Mechanics and Thermodynamics. 2. Thermomechanically-Consistent Modeling of the Metals Behavior with Ductile Damage. 3. Numerical Methods for Solving Metal Forming Problems. 4. Application to Virtual Metal Forming.
Modeling Ductile Damage Evolution in Metal Forming Processes
Author: Yong Shin Lee
Publisher:
Published: 1991
Total Pages: 222
ISBN-13:
DOWNLOAD EBOOKFundamentals Of Materials Modelling For Metals Processing Technologies: Theories And Applications
Author: Jianguo Lin
Publisher: World Scientific Publishing Company
Published: 2015-03-24
Total Pages: 529
ISBN-13: 1783264993
DOWNLOAD EBOOKThis book provides a comprehensive introduction to the unique theory developed over years of research on materials and process modelling and its application in metal forming technologies. It starts with the introduction of fundamental theories on the mechanics of materials, computational mechanics and the formulation of unified constitutive equations. Particular attention is paid to elastic-plastic formulations for cold metal forming and unified elastic-viscoplastic constitutive equations for warm/hot metals processing. Damage in metal forming and numerical techniques to solve and determine the unified constitutive equations are also detailed. Examples are given for the application of the unified theories to solve practical problems encountered in metal forming processes. This is particularly useful to predict microstructure evolution in warm/hot metal forming processes. Crystal plasticity theories and modelling techniques with their applications in micro-forming are also introduced in the book.The book is self-contained and unified in presentation. The explanations are highlighted to capture the interest of curious readers and complete enough to provide the necessary background material to further explore/develop new theories and applications.
Modelling and Simulation of Sheet Metal Forming Processes
Author: Marta C. Oliveira
Publisher: MDPI
Published: 2020-04-22
Total Pages: 254
ISBN-13: 3039285564
DOWNLOAD EBOOKThe numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.
Continuum Damage Mechanics and Numerical Applications
Author: Wohua Zhang
Publisher: Springer Science & Business Media
Published: 2010-11-19
Total Pages: 937
ISBN-13: 3642047084
DOWNLOAD EBOOK"Continuum Damage Mechanics and Numerical Applications" presents a systematic development of the theory of Continuum Damage Mechanics and its numerical engineering applications using a unified form of the mathematical formulations in anisotropic and isotropic damage models. The theoretical framework is based on the thermodynamic theory of energy and material dissipation and is described by a set of fundamental formulations of constitutive equations of damaged materials, development equations of the damaged state, and evolution equations of micro-structures. According to concepts of damage-dissipation of the material state and effective evolution of material properties, all these advanced equations, which take nonsymmetrized effects of damage aspects into account, are developed and modified from the traditional general failure models so they are more easily applied and verified in a wide range of engineering practices by experimental testing. Dr. Wohua Zhang is a Professor at Engineering Mechanics Research Center in Zhejiang University of China. Dr. Yuanqiang Cai is a Professor at Department of Civil Engineering in Zhejiang University of China.
Continuum Damage Mechanics
Author: Sumio Murakami
Publisher: Springer Science & Business Media
Published: 2012-02-23
Total Pages: 420
ISBN-13: 940072666X
DOWNLOAD EBOOKRecent developments in engineering and technology have brought about serious and enlarged demands for reliability, safety and economy in wide range of fields such as aeronautics, nuclear engineering, civil and structural engineering, automotive and production industry. This, in turn, has caused more interest in continuum damage mechanics and its engineering applications. This book aims to give a concise overview of the current state of damage mechanics, and then to show the fascinating possibility of this promising branch of mechanics, and to provide researchers, engineers and graduate students with an intelligible and self-contained textbook. The book consists of two parts and an appendix. Part I is concerned with the foundation of continuum damage mechanics. Basic concepts of material damage and the mechanical representation of damage state of various kinds are described in Chapters 1 and 2. In Chapters 3-5, irreversible thermodynamics, thermodynamic constitutive theory and its application to the modeling of the constitutive and the evolution equations of damaged materials are descried as a systematic basis for the subsequent development throughout the book. Part II describes the application of the fundamental theories developed in Part I to typical damage and fracture problems encountered in various fields of the current engineering. Important engineering aspects of elastic-plastic or ductile damage, their damage mechanics modeling and their further refinement are first discussed in Chapter 6. Chapters 7 and 8 are concerned with the modeling of fatigue, creep, creep-fatigue and their engineering application. Damage mechanics modeling of complicated crack closure behavior in elastic-brittle and composite materials are discussed in Chapters 9 and 10. In Chapter 11, applicability of the local approach to fracture by means of damage mechanics and finite element method, and the ensuing mathematical and numerical problems are briefly discussed. A proper understanding of the subject matter requires knowledge of tensor algebra and tensor calculus. At the end of this book, therefore, the foundations of tensor analysis are presented in the Appendix, especially for readers with insufficient mathematical background, but with keen interest in this exciting field of mechanics.
Ductile Damage Prediction in Sheet Metal Forming Processes
Author: Zhenming Yue
Publisher:
Published: 2014
Total Pages: 0
ISBN-13:
DOWNLOAD EBOOKThe objective of this work is to propose a “highly” predictive material model for sheet metal forming simulation which can well represent the sheet material behavior under complex loading paths and large plastic strains. Based on the thermodynamics of irreversible processes framework, the advanced fully coupled constitutive equations are proposed taking into account the initial and induced anisotropies, isotropic and kinematic hardening as well as the isotropic ductile damage. The microcracks closure, the stress triaxiality and the Lode angle effects are introduced to influence the damage rate under a wide range of triaxiality ratios. The distortion of the yield surface is described by replacing the usual stress deviator tensor by a 'distorted stress' deviator tensor, which governs the distortion of the yield surfaces. For comparisons, the FLD and FLSD models based on M-K approach are developed.A series of experiments for three materials are conducted for the identification and validation of the proposed models. For the parameters identification of the fully coupled CDM model, an inverse methodology combining MATLAB-based minimization software with ABAQUS FE code through the Python script is used. After the implementation of the model in ABAQUS/Explicit and a systematic parametric study, various sheet metal forming processes have been numerically simulated. At last, through the comparisons between experimental and numerical results including the ductile damage initiation and propagation, the high capability of the fully coupled CDM model is proved.
Multiscale Modelling in Sheet Metal Forming
Author: Dorel Banabic
Publisher: Springer
Published: 2016-10-20
Total Pages: 416
ISBN-13: 3319440705
DOWNLOAD EBOOKThis book gives a unified presentation of the research performed in the field of multiscale modelling in sheet metal forming over the course of more than thirty years by the members of six teams from internationally acclaimed universities. The first chapter is devoted to the presentation of some recent phenomenological yield criteria (BBC 2005 and BBC 2008) developed at the CERTETA center from the Technical University of Cluj-Napoca. An overview on the crystallographic texture and plastic anisotropy is presented in Chapter 2. Chapter 3 is dedicated to multiscale modelling of plastic anisotropy. The authors describe a new hierarchical multi-scale framework that allows taking into account the evolution of plastic anisotropy during sheet forming processes. Chapter 4 is focused on modelling the evolution of voids in porous metals with applications to forming limit curves and ductile fracture. The chapter details the steps needed for the development of dissipation functions and Gurson-type models for non-quadratic anisotropic plasticity criteria like BBC 2005 and those based on linear transformations. Chapter 5 describes advanced models for the prediction of forming limit curves developed by the authors. Chapter 6 is devoted to anisotropic damage in elasto-plastic materials with structural defects. Finally, Chapter 7 deals with modelling of the Portevin-Le Chatelier (PLC) effect. This volume contains contributions from leading researchers from the Technical University of Cluj-Napoca, Romania, the Catholic University of Leuven, Belgium, Clausthal University of Technology, Germany, Amirkabir University of Technology, Iran, the University of Bucharest, Romania, and the Institute of Mathematics of the Romanian Academy, Romania. It will prove useful to postgraduate students, researchers and engineers who are interested in the mechanical modeling and numerical simulation of sheet metal forming processes.
Metal Forming Science and Practice
Author: J.G. Lenard
Publisher: Elsevier
Published: 2002-10-08
Total Pages: 379
ISBN-13: 008053631X
DOWNLOAD EBOOKThis publication has been written to honour the contribution to science and education made by the Distinguished Professor Emeritus Professor Schey on his eightieth birthday. The contributors to his book are among the countless researchers who have read, studied and learned from Professor Schey's work, which includes books, research monographs, invited papers, keynote papers, scientific journals and conferences. The topics include manufacturing, sheet and bulk metal forming and tribology, amongst others. The topics included in this book include: John Schey and value-added manufacturing; Surface finish and friction in cold-metal rolling; Direct observation of interface for tribology in metal forming; An examination of the coefficient of friction; Studies on micro plasto hydrodynamic lubrication in metal forming; Numerical simulation of sheet metal forming; Geometric and mechanics model of sheet forming; Modelling and optimisation of metal forming processes; The mathematical modelling of hot rolling steel; Identification of rheological and tribological parameters; Oxide behaviour in hot rolling; Friction, lubrication and surface response in wire drawing; and Modelling and control of temper rolling and skin pass rolling.
