Additive and Subtractive Manufacturing of Composites

Additive and Subtractive Manufacturing of Composites

Author: Sanjay Mavinkere Rangappa

Publisher: Springer Nature

Published: 2021-08-06

Total Pages: 255

ISBN-13: 9811631840

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This book describes crucial aspects related to the additive and subtractive manufacturing of different composites. The first half of this book mainly deals with the various types of composite fabrication methods along with the introduction, features and mechanisms and also the processing of composite materials via additive manufacturing route. Also, the thermal, mechanical, physical and chemical properties relevant to the processing of composite materials are included in the chapters. The second half of this book primarily demonstrates an extensive section on the different types of additive manufacturing processes like selective laser sintering, selective laser melting, stereolithography, fused deposition modeling and material jetting used to fabricate the metals and polymers. Also, the chapters address the complete description of fabrication processes for metal matrix composites and polymer matrix composites. Moreover, the different methods adopted such as short peening, micro-machining, heat-treatment and solution treatment to improve the surface improvement are well discussed. This book gives many helps to researchers and students in the fields of the additive and subtractive manufacturing of different composites.


Additive Manufacturing Hybrid Processes for Composites Systems

Additive Manufacturing Hybrid Processes for Composites Systems

Author: António Torres Marques

Publisher: Springer Nature

Published: 2020-04-27

Total Pages: 346

ISBN-13: 3030445224

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This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.


High-Performance Composite Structures

High-Performance Composite Structures

Author: A. Praveen Kumar

Publisher: Springer Nature

Published: 2021-12-08

Total Pages: 306

ISBN-13: 9811673772

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This book covers advanced 3D printing processes and the latest developments in novel composite-based printing materials, thus enabling the reader to understand and benefit from the advantages of this groundbreaking technology. The rise in ecological anxieties has forced scientists and researchers from all over the world to find novel lightweight materials. Therefore, it is necessary to expand knowledge about the processing, applications, and challenges of 3D printing of composite materials to expanding the range of their application. This book presents an extensive survey on recent improvements in the research and development of additive manufacturing technologies that are used to make composite structures for various applications such as electronic, aerospace, construction, and biomedical applications. Advanced printing techniques including fused deposition modeling (FDM), selective laser sintering (SLS), selective laser melting (SLM), electron beam melting (EBM), inkjet 3D printing (3DP), stereolithography (SLA), and 3D plotting will be covered and discussed thoroughly in this book. This book also focuses the recent advances and challenges in polymer nanocomposite and introduces potential applications of these materials in various sectors.


Additive and Subtractive Manufacturing

Additive and Subtractive Manufacturing

Author: J. Paulo Davim

Publisher: Walter de Gruyter GmbH & Co KG

Published: 2020-01-20

Total Pages: 302

ISBN-13: 3110549778

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Additive manufacturing (AM) and subtractive manufacturing (SM) offer numerous advantages in the production of single and multiple components. They provide incomparable design independence and are used to fabricate products in several industries, e.g.: aeronautic, automotive, biomedical, etc. The book presents recent results of processes including 3D printing, SLS (selective laser sintering), EBM (electron beam melting) and Precise Cutting and Drilling.


Robotic Fabrication in Architecture, Art and Design 2018

Robotic Fabrication in Architecture, Art and Design 2018

Author: Jan Willmann

Publisher: Springer

Published: 2018-08-25

Total Pages: 503

ISBN-13: 3319922947

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The book presents research from Rob|Arch 2018, the fourth international conference on robotic fabrication in architecture, art, and design. In capturing the myriad of scientific advances in robotics fabrication that are currently underway – such as collaborative design tools, computerised materials, adaptive sensing and actuation, advanced construction, on-site and cooperative robotics, machine-learning, human-machine interaction, large-scale fabrication and networked workflows, to name but a few – this compendium reveals how robotic fabrication is becoming a driver of scientific innovation, cross-disciplinary fertilization and creative capacity of an unprecedented kind.


Additive Manufacturing of Aerospace Composite Structures

Additive Manufacturing of Aerospace Composite Structures

Author: Rani Elhajjar

Publisher: SAE International

Published: 2017-05-20

Total Pages: 94

ISBN-13: 0768084059

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Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together. Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability approaches the question of quality in these structures from a hands-on, solution-driven perspective.


Additive Manufacturing of Polymer-Based Composite Materials

Additive Manufacturing of Polymer-Based Composite Materials

Author: Fabienne Touchard

Publisher: Elsevier

Published: 2024-06-28

Total Pages: 366

ISBN-13: 0443159181

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Additive Manufacturing of Polymer Composites: Materials, Processes, and Properties presents the latest developments in AM of polymer matrix composites and illustrates the large range of composite materials that can be obtained. Different technologies with their own specificities such as: fused filament fabrication, selective laser sintering, stereolithography, and direct-ink-writing. Composites with chopped or continuous reinforcement, with synthetic or natural fibers, with thermoplastic or thermoset resin are compared and described in detail. Their thermal, physical, electrical, and mechanical properties are discussed. The book is dedicated to professionals involved in engineering design and production, as well as industrial communities who want to gain in-depth knowledge in the field of 3D printed composites. Provides an overview of different methods for additive manufacturing of polymer-based matrix composites Covers long and short fiber-based composites and corresponding application examples Addresses the development and properties of a wide range of matrices (thermoplastics, thermosets), and fibers (natural and synthetic) in a user-specified orientation, continuous or random organization and hierarchical structures Presents sustainability and structural reliability of composite structures Displays a careful balance between materials science and technology, providing a detailed understanding of how composites’ properties, processing, performance, and structure are interrelated


Fabrication and Machining of Advanced Materials and Composites

Fabrication and Machining of Advanced Materials and Composites

Author: Subhash Singh

Publisher: CRC Press

Published: 2022-10-21

Total Pages: 228

ISBN-13: 1000755878

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This reference text discusses processing, structure, and properties of metal matrix composites, polymer matrix composites, and ceramic matrix composites for applications in high end engineering equipment, biomedical and nano-biotechnology areas. The text begins by discussing fundamentals, classification, designing and fabrication of composite materials, followed by ultrasonic vibration assisted machining of advanced materials, fabrication of transparent advanced composites, fabrication of composites via microwave sintering, and hybrid machining of metal-matrix composites. It covers important topics including fabrication of shape-memory polymers, additive manufacturing for the fabrication of composites, 3D printing processes for biomedical applications, and ultrasonic vibration assisted machining of advanced materials. The text will be useful for undergraduate, graduate students, and academic researchers in areas including materials science, mechanical engineering, manufacturing science, aerospace engineering, electronics and communication engineering The book- Covers processing, structure, and properties of metal matrix composites, polymer matrix composites, and ceramic matrix composites. Discusses nano materials and their potential applications in the area of biomedical and nano-biotechnology. Provides modern processing techniques to synthesize advance materials. Explores applicability of the materials using mechanical, chemical, thermal and electrical tests. Discussing advanced materials, their manufacturing techniques and applications in diverse areas including automotive, aerospace engineering, biomedical, this text will be useful for undergraduate, graduate students, and academic researchers in areas including materials science, mechanical engineering, manufacturing science, aerospace engineering, electronics and communication engineering. It will further discuss electro discharge machining of steels using chromium alloy-based electrodes, and advanced machining techniques for hard materials.


Additive Manufacturing for Biocomposites and Synthetic Composites

Additive Manufacturing for Biocomposites and Synthetic Composites

Author: M. T. Mastura

Publisher: CRC Press

Published: 2023-12-27

Total Pages: 267

ISBN-13: 1003817939

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Additive Manufacturing for Bio-Composites and Synthetic Composites focuses on processes, engineering, and product design applications of bio-composites and synthetic composites in additive manufacturing (AM). It discusses the preparation and material characterization and selection, as well as future opportunities and challenges. Reviews the latest research on the development of composites for AM and the preparation of composite feedstocks. Offers an analytical and statistical approach for the selection of composites for AM, including characterization of material properties. Emphasizes the use of environmentally friendly composites. Analyzes the lifecycle including costs. Considers potential new fibers, their selection, and future applications. This book provides a comprehensive overview of the application of advanced composite materials in AM and is aimed at researchers, engineers, and advanced students in materials and manufacturing engineering and related disciplines.


Additive Manufacturing Applications for Metals and Composites

Additive Manufacturing Applications for Metals and Composites

Author: Balasubramanian, K.R.

Publisher: IGI Global

Published: 2020-06-19

Total Pages: 348

ISBN-13: 1799840557

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Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.