A practical reference on the operating characteristics, efficiencies, design features, reliability and maintenance of compressors and steam turbine drives, the types used in heavy process industries. Much of the material has been taken from steam turbine and compressor manufacturers from the USA and Europe. The user-oriented handbook focuses on techniques and selection process, as well as analysis problems, prevention, and maintenance and troubleshooting techniques.
When installed and operated properly, general purpose steam turbines are reliable and tend to be forgotten, i.e., out of sound and out of mind. But, they can be sleeping giants that can result in major headaches if ignored. Three real steam turbine undesirable consequences that immediately come to mind are: Injury and secondary damage due to an overspeed failure. An overspeed failure on a big steam or gas turbine is one of the most frightening of industrial accidents. The high cost of an extensive overhaul due to an undetected component failure. A major steam turbine repair can cost ten or more times that of a garden variety centrifugal pump repair. Costly production loses due an extended outage if the driven pump or compressor train is unspared. The value of lost production can quickly exceed repair costs. A major goal of this book is to provide readers with detailed operating procedure aimed at reducing these risks to minimal levels. Start-ups are complicated by the fact that operators must deal with numerous start-up scenarios, such as: Commissioning a newly installed steam turbine Starting ups after a major steam turbine repair Starting up a proven steam turbine after an outage Overspeed trip testing It is not enough to simply have a set of procedures in the control room for reference. To be effective, operating procedures must be clearly written down, taught, and practiced—until they become habit.
THE LATEST STEAM TURBINE BLADE DESIGN AND ANALYTICAL TECHNIQUES Blade Design and Analysis for Steam Turbines provides a concise reference for practicing engineers involved in the design, specification, and evaluation of industrial steam turbines, particularly critical process compressor drivers. A unified view of blade design concepts and techniques is presented. The book covers advances in modal analysis, fatigue and creep analysis, and aerodynamic theories, along with an overview of commonly used materials and manufacturing processes. This authoritative guide will aid in the design of powerful, efficient, and reliable turbines. COVERAGE INCLUDES: Performance fundamentals and blade loading determination Turbine blade construction, materials, and manufacture System of stress and damage mechanisms Fundamentals of vibration Damping concepts applicable to turbine blades Bladed disk systems Reliability evaluation for blade design Blade life assessment aspects Estimation of risk
Describes control systems for boilers and heat-recovery steam generators (HRSGs) in a variety of applications, from waste-to-energy plants to combined-cycle gas-turbine power stations. Basics such as methods of connecting instruments are explained, and more advanced discussions of design features of distributed control systems are also included. At every stage, emphasis is given to the interactive nature of plants and to troubleshooting and problem solving. Includes chapter summaries. The author is Fellow of the Institution of Electrical Engineers, and the Institute of Marine Engineers, and is a Senior Member of the Instrument Society of America. Annotation copyrighted by Book News, Inc., Portland, OR
Heat Recovery Steam Generator Technology is the first fully comprehensive resource to provide readers with the fundamental information needed to understand HRSGs. The book's highly experienced editor has selected a number of key technical personnel to contribute to the book, also including burner and emission control device suppliers and qualified practicing engineers. In the introduction, various types of HRSGs are identified and discussed, along with their market share. The fundamental principles of the technology are covered, along with the various components and design specifics that should be considered. Its simple organization makes finding answers quick and easy. The text is fully supported by examples and case studies, and is illustrated by photographs of components and completed power plants to further increase knowledge and understanding of HRSG technology. - Presents the fundamental principles and theories behind HRSG technology that is supported by practical design examples and illustrations - Includes practical applications of combined cycle power plants and waste recovery that are both fully covered and supported by optimization throughout the book - Helps readers do a better job of specifying, procuring, installing, operating, and maintaining HRSGs
A Complete overview of theory, selection, design, operation, and maintenance This text offers a thorough overview of the operating characteristics, efficiencies, design features, troubleshooting, and maintenance of dynamic and positive displacement process gas compressors. The author examines a wide spectrum of compressors used in heavy process industries, with an emphasis on improving reliability and avoiding failure. Readers learn both the theory underlying compressors as well as the myriad day-to-day practical issues and challenges that chemical engineers and plant operation personnel must address. The text features: Latest design and manufacturing details of dynamic and positive displacement process gas compressors Examination of the full range of machines available for the heavy process industries Thorough presentation of the arrangements, material composition, and basic laws governing the design of all important process gas compressors Guidance on selecting optimum compressor configurations, controls, components, and auxiliaries to maximize reliability Monitoring and performance analysis for optimal machinery condition Systematic methods to avoid failure through the application of field-tested reliability enhancement concepts Fluid instability and externally pressurized bearings Reliability-driven asset management strategies for compressors Upstream separator and filter issues The text's structure is carefully designed to build knowledge and skills by starting with key principles and then moving to more advanced material. Hundreds of photos depicting various types of compressors, components, and processes are provided throughout. Compressors often represent a multi-million dollar investment for such applications as petrochemical processing and refining, refrigeration, pipeline transport, and turbochargers and superchargers for internal combustion engines. This text enables the broad range of engineers and plant managers who work with these compressors to make the most of the investment by leading them to the best decisions for selecting, operating, upgrading, maintaining, and troubleshooting.
The Gas Turbine Engineering Handbook has been the standard for engineers involved in the design, selection, and operation of gas turbines. This revision includes new case histories, the latest techniques, and new designs to comply with recently passed legislation. By keeping the book up to date with new, emerging topics, Boyce ensures that this book will remain the standard and most widely used book in this field. The new Third Edition of the Gas Turbine Engineering Hand Book updates the book to cover the new generation of Advanced gas Turbines. It examines the benefit and some of the major problems that have been encountered by these new turbines. The book keeps abreast of the environmental changes and the industries answer to these new regulations. A new chapter on case histories has been added to enable the engineer in the field to keep abreast of problems that are being encountered and the solutions that have resulted in solving them. - Comprehensive treatment of Gas Turbines from Design to Operation and Maintenance. In depth treatment of Compressors with emphasis on surge, rotating stall, and choke; Combustors with emphasis on Dry Low NOx Combustors; and Turbines with emphasis on Metallurgy and new cooling schemes. An excellent introductory book for the student and field engineers - A special maintenance section dealing with the advanced gas turbines, and special diagnostic charts have been provided that will enable the reader to troubleshoot problems he encounters in the field - The third edition consists of many Case Histories of Gas Turbine problems. This should enable the field engineer to avoid some of these same generic problems
The definitive reference on the role of steam in the production and operation of power plants for electric generation and industrial process applications For more than 80 years, Steam Plant Operation has been an unmatched source of information on steam power plants, including design, operation, and maintenance. The Tenth Edition emphasizes the importance of devising a comprehensive energy plan utilizing all economical sources of energy, including fossil fuels, nuclear power, and renewable energy sources. This trusted classic discusses the important role that steam plays in our power production and identifies the associated risks and potential problems of other energy sources. You will find concise explanations of key concepts, from fundamentals through design and operation. For energy students, Steam Plant Operation provides a solid introduction to steam power plant technology. This practical guide includes common power plant calculations such as plant heat rate, boiler efficiency, pump performance, combustion processes, and explains the systems necessary to control plant emissions. Numerous illustrations and clear presentation of the material will prove invaluable for those preparing for an operator’s license exam. Examples throughout show real-world application of the topics discussed. COVERAGE INCLUDES: • Steam and Its Importance • Boilers • Design and Construction of Boilers • Combustion of Fuels • Boiler Settings, Combustion Systems, and Auxiliary Equipment • Boiler Accessories • Operation and Maintenance of Boilers • Pumps • Steam Turbines, Condensers, and Cooling Towers • Operating and Maintaining Steam Turbines, Condensers, Cooling Towers, and Auxiliaries • Auxiliary Steam Plant Equipment • Environmental Control Systems • Waste-to-Energy Plants
